• 제목/요약/키워드: 칩형상

검색결과 95건 처리시간 0.028초

드릴의 선단각, 나선각 및 가공조건이 가공성에 미치는 영향 (The Effect of Drill Helix Angle, Point angle, and Cutting Conditions on the Drilling Performance)

  • 이영식
    • 한국생산제조학회지
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    • 제6권4호
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    • pp.138-146
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    • 1997
  • The optimal drill helix angle, point angle, and cutting conditions are recommended in the study so as to maximize the drilling performance by investigating the experimental reaults concerning with the state of chip formation, roundness of machined holes, and geometry of projected burr at hole exit, which are examined under the conditions of various helix angles, drill point angles of twist drill, cutting speeds, and feeds in operional parameters. In the easiness of chip escape, the helical type of chip is producted when a helix angle is 30$^{\circ}$, drill point angle 118$^{\circ}$, 140$^{\circ}$and feed is st between 0.1 and 0.15mm/rev. Roundness of machined hole is improved when the helix angle is 37$^{\circ}$, drill point angle is 118$^{\circ}$, and feed is 0.15mm/rev. The height of projected burr at the button of machined hole increases when the drill point angle and helix angle becomes large.

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기계식 마이크로 머시닝을 이용한 마이크로 형상의 특성과 비용 평가 (Fabrication and Characterization of Micro parts by Mechanical Micro Machining: Precision and Cost Estimation)

  • 강혁진;최운용;안성훈
    • 한국정밀공학회지
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    • 제24권1호
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    • pp.47-56
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    • 2007
  • Recently, demands on mechanical micro machining technology have been increased in manufacturing of micro-scale precision shapes and parts. The main purpose of this research is to verify the accuracy and cost efficiency of the mechanical micro machining. In order to measure the precision and feasibility of mechanical micro machining, various micro features were machined. Aluminum molds were machined by a 3-axis micro stage in order to fabricate microchips with $200{\mu}m$ wide channel for capillary electrophoresis, then the same geometry of microchip was made by injection molding. To evaluate the cost efficiency of various micro manufacturing processes, cost estimation for mechanical micro machining was conducted, and actual costs of microchips fabricated by mechanical micro machining, injection molding, and MEMS (Micro electro mechanical system) were compared.

유한 요소법을 이용한 마이크로파용 칩 인덕터의 특성 해석 (Characteristic Analysis of Spiral Inductor Using Finite Element Method for RF IC's)

  • 홍성욱;이준호;이세희;박일한
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 추계학술대회 논문집 전기물성,응용부문
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    • pp.276-278
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    • 2003
  • 본 논문에서는 축대칭 유한요소법을 이용하여 고주파에서 사용하는 스파이럴 인덕터를 분석하였다. 스파이럴 인덕터는 고주파 운용시 인덕터 도체에서 발생하는 표피 효과와 근접 효과, 실리콘 기판의 전도성으로 인한 와전류에 의한 저항 손실, 그리고 대류 전류에 의한 기생 용량으로 인덕턴스의 감소와 같은 현상이 발생한다. 이러한 다양한 전자기적 기생 효과들이 실리콘 기판에서 스파이럴 인덕터의 성능을 저하시키게 된다. 그러므로 이러한 점들이 실리콘 기판에서 스파이럴 인덕터를 설계 및 모델링 함에 있어서 동기를 부여해 준다. 그래서 우리는 복잡한 형상에도 적용이 용이한 유한요소법을 이용하여 스파이럴 인덕터를 해석 및 설계하였다.

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열처리 및 비 열처리 AISI4140강의 유동응력 물성치를 기초로 하는 해석적 가공 모델 연구 (An analytical Machining models based on Flow Stress Properties for Non-Heat Treated and Heat Treated AISI 4140 Steel)

  • 이태홍
    • 한국생산제조학회지
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    • 제20권4호
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    • pp.419-426
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    • 2011
  • In this study, an experimental and theoretical program were carried out to determine the cutting forces and chip formation at different cutting speeds using a 0.4mm nose radius ceramic insert and -7 rake angle for non heat-treated AISI 4140 (27HRc) and heat-treated AISI 4140 (45 HRc) steel. The results obtained were compared to show the hardness differences between the materials. The secondary deformation zone thicknesses when comparing the two materials show different physical structure but similar size. These results were also discussed in light of the heat treatment and the effects it had on the machining characteristics of the material. In addition, the Oxley Machining Theory was used to predict the cutting forces for these materials and a comparison made. The predicted cutting performances were verified experimentally and showed good agreement with experimental data.

선박엔진의 Supply Unit용 SNCM420H의 절삭특성 (Cutting Characteristic of SNCM420H steel for Ship Engine Supply Unit)

  • 최원식;성봉수;강창원;문희준;권주리
    • 한국생산제조학회지
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    • 제19권5호
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    • pp.631-636
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    • 2010
  • SNCM420 steel is one of the cam shaft materials which are used in the supply unit for ship engine cam shaft. In this study the assessment of cutting behavior was conducted for the SNCM 420 steel and SM45C steel with various cutting conditions as depth of cut 0.5, 1.0, 1.5, 2.0mm and feed rate 0.1~0.3m/rev. The controlled chip was produced in feed rate 0.2, depth of cut 1.0 for SNCM420 and feed rate 0.2, depth of cut 2.0 for SM45C. There is no difference cutting force between SM45C and SNCM420 steels.

볼 엔드밀을 이용한 난삭재의 고속가공 특성 (High Speed Machining of Difficult-to-cut Material using Ball Endmill)

  • 손창수;강명창;이득우;김종관
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.139-142
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    • 1995
  • Inconel 718 is one of the most difficut workpiece for machining, So it is necessary to evaluate the machining characteristics of Inconel 718 In this study, High speed machining of this material was carried out with Tin coated WC ball endmill and TiN coated HSS ball endmill. The cutting force and shape of machined surface and cip type were investigated according to variation of cutting speed,feed rate and depth of cut

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플립 칩의 기하학적 형상과 구성재료의 변화에 따른 효과 (Effect by Change of Geometries and Material Properties for Flip-Chip)

  • 권용수;최성렬
    • 한국산업융합학회 논문집
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    • 제3권1호
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    • pp.69-75
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    • 2000
  • Multichip packages are comprised of dissimilar materials which expand at different rates on heating. The differential expansion must be accommodated by the various structural elements of the package. A types of heat exposures occur operation cycles. This study presents a finite element analysis simulation of flip-chip among multichip. The effects of geometries and material properties on the reliability were estimated during the analysis of temperature and thermal stress of flip-chip. From the results, it could be obtained that the more significant parameters to the reliability of flip-chip arc chip power cycle, heat convection and height of solder bump.

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절삭가공에서 세라믹 공구의 칩형상에 관한 연구 (Chip Formation of Ceramic Tools in Metal Cutting)

  • 노상래;안상욱
    • 한국세라믹학회지
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    • 제31권11호
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    • pp.1355-1361
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    • 1994
  • With the availability of ceramics (Al2O3, Al2O3-TiC), it is possible to machine very hard steel at different cutting conditions. When hardened steel STD 11 is turned using ceramic tools, chip formation is observed conical-herical and arc chips with a cyclic saw toothed type. The main cause of saw toothed chip formation is observed conical-herical and arc chips with a cyclic saw toothed type. The main cause of saw toothed chip formation is found to be periodic gross shear fracture extending from the free surface of the chip toward the tool tip. In regard to chip control, ceramic Al2O3 is superior to the other cutting tools. The roughness of machined surface was getting worse with increasing of cutting speed and feed.

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LED 칩 열화특성에 적합한 열화모델 기반의 수명예측 시스템 구현

  • 유기훈;이재훈;김달석;이무석;윤양기;한지훈;장중순
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2011년도 춘계학술발표대회 논문집
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    • pp.79-85
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    • 2011
  • LED(Light Emitting Diode) is a powerful device used in applications as diverse as replacements for aviation lighting, automotive lighting as well as in traffic signals. This study is to propose a prediction system based on the degradation model of LED which is determined by combining scale and shape parameter. The degradation model is analysed goodness of fit test using calculated R-square, and is compared with previous models. A LED prediction system using degradation model is developed to automate estimations of degradation parameters and lifetimes.

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드릴의 기하학적 상사성이 칩형상에 미치는 영향 (Effect of Geometrical Similarity between Twist Drill on the Shape of Chip Produced)

  • 최만성
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.513-518
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    • 1999
  • In this study, geometrical similarity conditions for drills of various diameters are discussed. The effect of geometrical similarity on the chip shape and forces of different sized conventional drills has been experimentally confirmed. Drilling tests are carried out for SM45C by using the conventional HSS drills. The torque and thrust forces are measured and compared with those chip forms. Chip shape in drilling are affected by three factors being flow angle, side and up curl of the chip. It is found that the feedrate and drill diameter are more affected than cutting speed on the chip form and cutting forces. The similarity conditions gives easily to estimate the chip shape, the thrust and the torque for drills of different diameters.

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