• Title/Summary/Keyword: 칩브레이커

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Application of Taguchi Method for the Selection of Chip Breaker (칩브레이크 선정을 위한 Taguchi 방법의 적용)

  • 전준용
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.118-125
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    • 1998
  • Chip control is a major problem in automatic machining process, especially in finish turning operation. In this case, chip breaker is one of the important factors to be determined. As unbroken chips are grown. these deteriorate the surface roughness. and proces automation can not be carried out. In this study to get rid of chip curling problem while turning internal hole. optimal chip breaker is selected from the experiment. The experiment is planned with Taguchi's method that is based on the orthogonal arrary of design factors. From the response table. cutting speed, feedrate, depth of cut and tool geometry turn to be major factors affecting chip formation. Then, optimal chip breaker is selected. and this is verified as good enough for chip control from the experiment.

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Effect of Chip Breaker Shape and Cutting Condition on the Chip Breaking and Surface Roughness (칩브레이커의 형상과 절삭조건이 칩 절단과 표면거칠기에 미치는 영향)

  • 나기철;태순호;이병곤
    • Journal of the Korean Society of Safety
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    • v.9 no.4
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    • pp.17-28
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    • 1994
  • Chip breaking is important in lathe work for maintaining good surface of the products and safety of operator. The purpose of this study is to investigate the performance of chip breaking and chip shape resulted from the carbide inserts with grooved type and obstruction type chip breaker. Experiments have been performed under the following cutting conditions, (1) constant cutting speed with variable depth of cut and feed rate, (2) constant depth of cut with variable cutting speed and feed rate. Also, the flying distance of chip and it's distribution have been investigated. As a results, good performance of chip breaking can be obtained for small radius of curvature and land width of grooved type chip breaker. And the thickness of chip increase with the increase of feed rate and decrease of cutting speed, and the chip breaking becomes easier with the increase of chip thickness due to the large deformation rate. Obstraction type chip breaker shows better performance of surface roughness than the grooved type. The flying distance of the chips over 90% are less than 1 meter, and the distance decreases as the feed rate decreases.

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Advanced On-Chip Debugging Unit Design for JTAG-based SoC (JTAG기반 SoC의 개선된 온 칩 디버깅 유닛 설계)

  • Yun Yeon sang;Ryoo Kwang hyun;Kim Yong dae;Han Seon kyoung;You Young gap
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.30 no.3A
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    • pp.226-232
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    • 2005
  • An on-chip debugging unit is proposed aiming performance enhancement of JTAG-based SoC systems. The proposed unit comprises a JTAG module and a core breaker. The IEEE 1149.1 standard has been modified and applied to the new JTAG module. The proposed unit eliminates redundant clock cycles included in the TAP command execution stage. TAP execution commands are repeatedly issued to perform debugging of complicated SoC systems. Simulation on the proposed unit shows some 14% performance enhancement and 50% gate count reduction compared to the conventional ones.

Chip breaker mechanism with double step grooves (이단홈형 칩브레이커의 메카니즘)

  • 이우영;신효철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.6
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    • pp.1005-1013
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    • 1987
  • For the factory automation and unmanned machine operation, it is very important to manufacture highly reliable and efficient chip breakers for optimal chip control. In this research, using the CALMA CAD/CAM SYSTEM, the manufacturing process of 3-dimensional chip breakers is established. Using the results of the cutting test of the selected chip breakers with double-step grooves, the chip breaking mechanism is schematically analysed. An expression for the chip breaking relation is derived which considers chip material behavior following LUDWIK's stress-strain curve, chip breaking criterion and the shape of chip breakers. This contains the thickness of chip, the radius of chip curl, and the mechanical properties of chip materials. It is found that the expression agrees very closely with the experimental results.

A Study on the Machining Characteristics of Turning Inserts of Lateral Chip Breaker Shape (측면 칩브레이커형 선삭인서트의 가공특성에 관한 연구)

  • Kim, Taeck-Su;Lee, Sang-Min;Cho, Jun-Hyun;Park, Sang-Hyun;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.171-176
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    • 2012
  • So far, carbide insert production technology was carried out using a diamond grinding wheel. This production technology has problem that raise production costs and decrease in productivity. The SIDE PRESS method to solve this problem have been developed. In this paper, the machining characteristics of lateral chip breaker turning inserts produced by the SIDE PRESS method was studied. The cutting force and the resulting surface roughness were measured at various cutting conditions. The experimental results indicate that the chip breaker inserts of three-dimensional geometry is the best cutting performance.