• Title/Summary/Keyword: 침지노즐

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Degradation of ZrO$_2$-C Material for Submerged Entry Nozzle in Thin Slab Casting (박슬라브 연주용 침지노즐 슬래그 라인부의 조직열화 거동)

  • 하창수
    • Journal of the Korean Ceramic Society
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    • v.35 no.3
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    • pp.251-258
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    • 1998
  • Behaviro of ZrO2-C mateial used for submerged entry nozzle in thin slab casting was investigated. De-gradation of the material has been found to result from breakup of zirconia aggregate refered to as "destabilization" Destabilization is almost completed during preheating procedure and shows an increasing tendency as the purity of zirconia aggregate decreases and as the content of metallic Si used in ZrO2-C aggregate during preheating. Such concentrated components make grain boundary wider but do not cause any additional destabilization of zirconiaf zirconia.

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Corrosion mechanism of zirconia/graphite SEN by molten steel and slag (용강 및 슬래그에 의한 지르코니아/흑연계 침지노즐의 침식기구)

  • Sunwoo, Sik;Kim, Hwan;Lee, Jong-Kook
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.10 no.3
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    • pp.226-232
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    • 2000
  • Corrosion mechanisms by molten steel and slag were investigated in the zirconia/graphite composite as a material of submerged entry nozzle (SEN) using for producing high quality steel. Most of corrosions were started by the dissolution of zirconia particles into molten steel and oxidation of graphite, but subsequently three modes of corrosion were observed. Firstly, the penetration of slag into zirconia matrix was induced to the diffusion of stabilizing agent outward cubic zirconia grains, and the destabilization of cubic to fine monoclinic zirconia particles, which is enhanced to the decomposition and dissolution of them into slag. Secondly, molten slag penetrates into large cubic zirconia particles along grain boundary and decomposed them to fine cubic grains, which is also enhanced to the dissolution of zirconia grains into slag. Lastly, reaction between carbon and cubic zirconia was formed porous ZrC and enhanced the dissolution of it into slag.

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Control of Membrane Fouling in Submerged Membrane Bioreactor(MBR) using Air Scouring (침지형 생물 반응기 공정에서 플럭스 향상을 위한 공기 세척 효과에 관한 연구)

  • Shin, Dong-Hwan;Baek, Byung-Do;Chang, In-Soung
    • Journal of Korean Society of Environmental Engineers
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    • v.30 no.9
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    • pp.948-954
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    • 2008
  • Membrane bioreactor(MBR) processes have been widely applied to wastewater treatment for last decades due to its excellent capability of solid-liquid separation. However, membrane fouling was considered as a limiting factor in wide application of the MBR process. Excess aeration into membrane surface is a common way to control membrane fouling in most MBR. However, the excessively supplied air is easily dissipated in the reactor, which results in consuming energy and thus, it should be modified for effective control of membrane fouling. In this study, cylindrical tube was introduced to MBR in order to use the supplied air effectively. Membrane fibers were immersed into the cylindrical tube. This makes the supplied air non-dissipated in the reactor so that membrane fouling could be controlled economically. Two different air supplying method was employed and compared each other; nozzle and porous diffuser which were located just beneath the membrane module. Transmembrane pressure(TMP) was monitored as a function of airflow rate, flux, and ratio of the tube area and cross-sectioned area of membrane fibers(A$_m$/A$_t$). Flow rate of air and liquid was regulated to obtain slug flow in the cylindrical tube. With the same flow of air supply, nozzle was more effective for controlling membrane fouling than porous diffuser. Accumulation of sludge was observed in the tube with the nozzle, if the air was not suppled sufficiently. Reduction of membrane fouling was dependent upon the ratio, A$_m$/A$_t$. For diffuser, membrane fouling was minimized when A$_m$/A$_t$ was 0.27, but 0.55 for nozzle.

Effect of Phenolic Resin According to Relative Humidity on Submerged Entry Nozzle with ZrO2-C System in Fabrication Process (ZrO2-C계 침지노즐 제조시 상대습도에 따른 바인더용 페놀수지의 영향)

  • Yoon, Sang-Hyeon;Kim, Jang-Hoon;Kim, Ju-Young;Lee, Hee-Soo;Koo, Young-Seok
    • Journal of the Korean Ceramic Society
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    • v.48 no.4
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    • pp.293-297
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    • 2011
  • The thermodynamic behavior of phenolic resin was investigated to verify the relation between the properties of porous ceramics with $ZrO_2$-C system for submerged entry nozzle and the characteristics of phenolic resin with various relative humidity. The green and the sintered density were decreased between 25% and 50% relative humidity, whereas they were gradually enhanced above 50% relative humidity. The highest value of apparent porosity was 20.1% and the minimum compressive strength was 69MPa in the specimen using the powder exposed to 50% relative humidity. As a result of thermal analysis for phenolic resin, the shift of endothermic peak to low temperature and the reduction of exothermic peak were observed, and the peaks corresponded to melting and curing of phenolic resin, respectively. The melting and the curing of phenolic resin generate the change of green density, and it can affect the properties of submerged entry nozzle.

Three-Dimensional Analysis of the Coupled Turbulent Flow and Solidification During a Continuous Casting Process with Electromagnetic Brake (전자기 브레이크를 적용한 연속주조공정에서의 난류유동 및 응고의 3차원 해석)

  • Kim, Deok-Soo;Kim, Woo-Seung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.10
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    • pp.1254-1264
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    • 1999
  • A three-dimensional coupled turbulent fluid flow and solidification process were analyzed in a continuous casting process of a steel slab with Electromagnetic Brake(EMBR). A revised low-Reynolds number $k-{\varepsilon}$ turbulence model was used to consider the turbulent effects. The enthalpy-porosity relation was employed to suppress the velocity within a mushy region. The electromagnetic field was described by Maxwell equations. Tile application of EMBR to the mold region results in the decrease of the transfer of superheat to the narrow face, the increase of temperature in free surface region and most liquid of submold region, and the higher temperature gradient near the solidifying shell. The increasing magnetic flux density effects mainly to the surface temperature of the solidifying shell of narrow face, hardly to the one of wide face. It is seen that in the presence of EMBR a thicker solidifying shell is obtained at the narrow face of the slab.

The Selective Removal of Sb and Pb from Molten Bi-Pb-Sb Alloy by Oxidation (용융(熔融) Bi-Pb-Sb계(系) 합급(合金)의 산화(酸化)에 의한 Sb과 Pb 제거(除去))

  • Kim, Se-Jong;Son, In-Joon;Sohn, Ho-Sang
    • Resources Recycling
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    • v.21 no.4
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    • pp.53-59
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    • 2012
  • In this study, behaviors of removing Sb and Pb by oxidation of molten Bi-Pb-Sb alloy which is a by-product of non-ferrous smelting process was investigated. The molten alloy was oxidized at 1173 K by bubbling $N_2+O_2$ gas through a submerged nozzle. The Sb was removed and recovered as mixed phase of $Sb_2O_3$ and metal Sb. In the case of bubbling $N_2+O_2$ gas into molten Bi-Pb alloy at 923 K, Pb was oxidized and removed to slag. But Bi could not be refined due to simultaneous oxidization of Bi with Pb.