• 한국정밀공학회지
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• 제17권10호
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• pp.192-199
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• 2000

The design of multi-stage gear drives is a time-consuming process because it includes more complicated problems, which are not considered in the design of single-stage gear drives. The designer has no determine the number of reduction stages and the gear ratios of each reduction stage. In addition, the design problems include not only dimensional design but also configuration design of gear drive elements. There is no definite rule or principle for these types of design problems. Thus the design practices largely depend on the sense and the experiences of the designer, and consequently result in undesirable design solution. A new and generalized design algorithm has been proposed to support the designer at the preliminary phase of the design of multi-stage gear drives. The proposed design algorithm automates the design process by integrating the dimensional design and the configuration design process. The algorithm consists of four steps. In the first step, the user determines the number of reduction stages. In the second step, gear ratios of every stage are chosen using the random search method. The values of the basic design parameters of a gear are chose in the third step by using the generate and test method. Then the values of the dimensions, such as pitch diameter, outer diameter and face width, are calculated for the configuration design in the next step. The strength and durability of each gear is guaranteed by the bending strength and the pitting resistance rating practices by using AGMA rating formulas. In the final step, the configuration design is carried out using simulated annealing algorithm. The positions of gears and shafts are determined to minimize the geometrical volume (size) of a gearbox while avoiding interferences between them. These steps are carried out iteratively until a desirable solution is acquired. The proposed design algorithm is applied to the preliminary design of four-stage gear drives in order to validate the availability. The design solution has considerably good results in both aspects of the dimensional and the configuration design.

• 한국안전학회지
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• 제12권4호
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• pp.39-46
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• 1997

This study describes a computer aided design system on involute gear for power transmition. Input data for gear design are pressure angle $20^{\circ}$, transmitted power, gear volume, gear ratio, addendum ratio of rack, dedendum ratio of rack, edge radius of rack, allowable contact stress and allowable bending stress etc. Bending strength contact strength and scoring are considered as the design constraints. Method of optimization developed this study. The developed gear design system can design the optimized gear that minimize the number of pinion teeth with face tooth.

• Tribology and Lubricants
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• 제1권1호
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• pp.69-79
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• 1985

Planocentric gears 장치에서 내치차에 pin type의 치형을 사용하고 휠의 치형을 원호로 구성하였을 경우 치의 접촉특성을 탄성유역학적 윤활이론을 도입하여 해석 하였다. 윤활 특성을 개선하기 위하여 물림 위치(meshing position)에 의거한 설계 방법과 치의 모서리 부분 형상을 만곡되게 하는 치형 설계 방법을 제시하고 기존 설계에 의한 장치와 수치적으로 특성을 비교 하였다.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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• pp.398-403
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• 2000

The design of multi-stage gear drives is a time-consuming process that includes additional design problems, which are not considered in the design of single-stage gear drives. In the previous research works, the authors have proposed a new algorithm to design multi-stage gear drives at the preliminary design phase. The proposed design algorithm automates the design process by integrating the dimensional design and the configuration design process. In the configuration design process, the positions of gears and shafts are determined by minimizing the geometrical volume (size) of a gearbox. However, various types of spatial constraints should be satisfied in practical design situation. To locate input and output shaft in specified positions is the typical example of such problems. In this paper, the authors show the formulations of spatial constraints applied to the design of four-stage gear drives. The design solution shows considerably good results, and the design system is confirmed to be readily applicable to practical design situation.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 1987년도 제5회 학술강연회초록집
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• pp.41-49
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• 1987

관절 로보트를 위시한 각종 매니퓨레이터 장치의 관절 구동부는 모터와 감속기의 조합으로 구성되어 있다. 최근에는 감속기를 내재하지 않는, 직접구동 방식이 연구중이지만 모터는 고속회전율 시키는 것이 동력밀도가 크기 때문에 대부분 감속기를 사용하여 회전속도를 감속하고 토오크를 증대하여 매니퓨레이터를 구동시키고 있다. 본 연구에서는 내접 유성식 감속기의 국산화를 도모하기 위하여 원통형 핀을 내치차 치형으로 사용한 내접 유성식 감속기의 설계 기술을 개발하였다. 치형 수정계수를 도입하여 수정계수 변화에 대한 치형의 변화와 접촉 하중 및 응력의 변화를 검토하고 로오크 전달시 기구에 작용되는 하중을 해석하여 내접 유성식 감속기의 설계 기법을 제시하였다.

• Journal of Advanced Marine Engineering and Technology
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• 제36권8호
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• pp.1043-1049
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• 2012

다단의 기어와 이를 구동하고 지지하는 축 및 베어링으로 구성되는 슬래그 분쇄장치(Briquetting M/C) 용 감속기를 개발하기 위하여, AGMA 규격에 의한 치차의 굽힘강도와 면압강도의 해석과 케이스의 구조해석을 포함한 정적설계를 수행하고, 감속기의 불평형 질량, 기어의 맞물림 전달오차에 의한 기진력을 고려한 동적설계를 하였다. 진동해석 결과 감속기의 운전속도 범위 내에 위험속도가 없는 것을 확인하였다.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2004년도 춘계학술대회 논문집
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• pp.172-177
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• 2004

A planetary gear trains has characteristics in compactness, power transformation ability and constant meshing. Usability is increased in applications of auto transmission and industrial gearbox. Study on optimum design of planetary gear train has been progressed on minimization of weight, miniaturization of planetary gear train and improvement of high strength. There are demands of study for the planetary gear train required long lift estimation In this wort being considered life, strength, intereference, contact ratio and aspect ratio, the optimum design algorithm is proposed to reduce the volume of planetary gear train with transferring the same amount of power. In the design of algorithm for planetary gear train, the determination of teeth number is separated to achieve simplicity and the simulated annealing method as a global optimal technique is used for optimal design method.

• 한국산학기술학회논문지
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• 제14권11호
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• pp.5392-5395
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• 2013

환자 및 노약자 이동에 중요한 역할을 하고 있는 수 전동휠체어의 핵심부인 구동부를 새롭게 설계했다. 구동부는 고속모터와 다단기어 치형을 설계적용하고, 굽힘강도와 면압강도를 고려해 큰 추진력을 얻을 수 있도록 성능을 검증하였다. B-Type의 마찰판식 클러치 전자식 브레이크(다판 방식의 무여자 작동형)를 동 축상에 설치해, 큰 토크에도 급격한 제동이 가능하도록 했다. 본 연구에 설계된 다단치차 감속기를 수 전동휠체어 구동장치에 사용하므로서, 소형화, 경량화를 이루고 구동 효율이 기존제품보다 30% 향상된 구동부를 구성할 수 있었으며, 보수 및 관리의 용이성을 함께 추구했다.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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• pp.464-469
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• 1999

Recently, the need for designing multi-stage gear drive has been increased as the hear drives are used more in the applications with high-speed and small volume. The design of multi-stage gear drives includes not only dimensional design but also configuration design of various machine elements. Until now, however, the researches on the design of gear drives are mainly focused on the single-stage gear drives and the design practices for multi-stage gear drives, especially in configuration design activity, mainly depend on the experiences and 'sense' of the designer by trial and error. We propose a design algorithm to automate the dimension design and the configuration design of multi-stage gear drives. The design process consists of four steps. The number of stage should be determined in the first step. In second step, the gear ratios of each reduction stage are determined using random search, and the ratios are basic input for the dimension design of gears, which is performed by the exhaustive search in third step. The designs of gears are guaranteed by the pitting resistance and bending strength rating practices by AGMA rating formulas. In configuration design, the positions of gears are determined to minimize the volume of gearbox using simulated annealing algorithm. The effectiveness of the algorithm is assured by the design example of a 4-stage gear drive.

• 유체기계공업학회:학술대회논문집
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• 유체기계공업학회 1998년도 유체기계 연구개발 발표회 논문집
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• pp.159-165
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• 1998

Bearing design of turbo type geared centrifugal air compressor for low vibration level has been studied. The Transfer Matrix Method was used in this paper to analyze the air-compressor consisting of impellers, multi-stage geared rotors, and oil-film hearings. We have to consider this air-compressor as multi-geared rotating system, because characteristics of rotor-bearing system are different from conventional characteristics of non-rotating system. From the view point of Rotordynamics, the stiffness and damping coefficient of oil-film bearing in case of compressor system are more sensitive than other design parameters such as shaft length, shaft diameter and the weight of impellers, etc. Therefore, the stiffness and damping coefficients on each bearing were considered as design parameters. As the result of this study, turbo type air compressor with low vibration level can be achieved.