• Journal of the Korean Ceramic Society
• /
• v.35 no.12
• /
• pp.1308-1315
• /
• 1998

Effects of particle size of alumina on densification behavior during liquid-phase sintering of alumina-talc system were investigated with emphasis on particle rearrangement process. In the case of using coarse alu-mina powder densiication of specimens was rapidly accelerated after formation of liquid phase due to easy particle rearrangement process with addition of talc and increase of sintering temperature. On the contrary when fine alumina powder was used premature densification of alumina matrix region formed before for-mation of liquid phase rigid skeleton structure and then it seemed to inhibit rearrangement process during crease of sintering temperature. As results the densification of specimens using coarse alumina powder was higher than that of the case of using fine one.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.20 no.12
• /
• pp.3715-3727
• /
• 1996

Compression behavior of semi-solid aluminum alloys with controlled solid fractions was investigated in the present study. The stress and strain relationships were obtained from the compression test. Variations of the solid fraction distribution and the material behaviour were investigated for various friction coeffieiants and die speedsd. For a finite element analysis, the semi-solid material was described by a compressible regid viscoplastic model for the solid region and darcy's law for the liquid region. The computed results were compared with experimental data for the validity of the yield criteria.

• Journal of Powder Materials
• /
• v.22 no.1
• /
• pp.6-9
• /
• 2015

In this study, the behavior of densification of copper powders during high-pressure torsion (HPT) at room temperature is investigated using the finite element method. The simulation results show that the center of the workpiece is the first to reach the true density of copper during the compressive stage because the pressure is higher at the center than the periphery. Subsequently, whole workpiece reaches true density after compression due to the high pressure. In addition, the effective strain is increased along the radius during torsional stage. After one rotation, the periphery shows that the effective strain is increased up to 25, which is extensive deformation. These high pressure and severe strain do not only play a key role in consolidation of copper powders but also make the matrix harder by grain refinement.

• Journal of the Korean Crystal Growth and Crystal Technology
• /
• v.7 no.3
• /
• pp.428-436
• /
• 1997

Hexacelsian ($BaO{\cdot}Al_2O_3{\cdot}2SiO_2$) powder was prepared by a solution-polymerization route employing PVA solution as a polymeric carrier. A fine amorphous-type hexacelsian powder with an average particle size of 0.8 $\mu \textrm{m}$ and a BET specific surface area of $63 \textrm{m}^2$/g was made by a ball-milling the powder precursor for 12 h after calcination at $800^{\circ}C$ for :1 h. A densified hexacelsian was obtained through sintering at $1550^{\circ}C$ for 2 h under an air atmosphere. The $\alpha\longleftrightarrow\beta$ and $\beta\longleftrightarrow\gamma$ displacive phase transformation in polycrystalline hexacelsia,n was examined by using dilatometry and differential scanning calorimtry. The reconstructive transformation between hexacelsian and celsian was obtained by annealing at $1600^{\circ}C$ for 72h. Volume contraction of 5.6% was accompanied by the reconstructive transformation.

• Journal of the Korean Ceramic Society
• /
• v.34 no.3
• /
• pp.289-295
• /
• 1997

Effect of ceramic processing was investigated on the microstructure and electronic properties of low loss Mn-Zn ferrite. Addition of CaO and SiO2 to calcined powder rather than to raw materials mixtured resulted in finer-grained microstructure. Higher oxygen pressure during sintering caused microstructural inhomogeneity and the increase in power loss and disaccommodation factor. Relatively low power loss was found for sintering up to 130$0^{\circ}C$ from powders calcined at high temperature and milled shortly. It was caused by slow densification rate and normal grain growth up to 130$0^{\circ}C$. Calcination at low temperature and prolonged milling enhanced den-sification, which gave a fine grained microstructure and low powder loss at sintering temperture below 120$0^{\circ}C$. Sintering temperature above 125$0^{\circ}C$, however, showed abnormal grain growth.

• Korean Journal of Materials Research
• /
• v.5 no.6
• /
• pp.627-632
• /
• 1995

W-Cu composites utilize the high electrical conductivity of copper and arc erosion resistance of tungsten to provide properties better suited to electrical contact applications than either tungsten or copper alone. W-Cu composite materials were milled in an attritor with an impeller speed of 300rpm for various milling times. The milled powders were compacted at 300MPa into cylinders, 16m in diameter, and approximately 4m high. Sintering was performed in dry H$_2$at temperature ranging from 1200$^{\circ}C$ to 1400$^{\circ}C$. Samples were sectioned and were polished for scanning electron microscopy (SEM) of microstructures. Homogeneous W-Cu composites were formed after 10 hours mechanical alloying and could be attained 99% density at 1330$^{\circ}C$. As mechanical alloying time increased, Fe-concentration was increased linearly. Intermetallic compound formation interupted the growth of W particles Increased hardness.

• Journal of the Korean Ceramic Society
• /
• v.42 no.2 s.273
• /
• pp.110-116
• /
• 2005

Suitable compositions which are sinterable at low temperature in the $BaO-B_{2}O_{3}-ZnO$ glass system were investigated as a function of the ratio between BaO and ZnO. The effect of $Al_{2}O_3$ filler on densification and physical characteristics of the glass was also examined. When the amount of $Al_{2}O_3$ filler increased, the densification rate and the values of dielectric constant, thermal expansion coefficient and hardness in the glass-filler composites decreased gradually. The decreasing rate of the physical properties accelerated when fine $Al_{2}O_3$ filler was used. However, the fracture toughness of the composite rather increased due to the existence of filler particles and pores which effectively suppressed crack propagation with addition of fine $Al_{2}O_3$ filler.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2008.10a
• /
• pp.394-397
• /
• 2008

In this research, the fine-structure TiO2+Ti bulks have been fabricated by the combined application of magnetic pulsed compaction (MPC) and subsequent sintering, and their densification behavior was investigated. The obtained density of $TiO_2$+Ti bulk prepared by the combined processes was increased with increasing MPC pressure from 0.7 to 1.7 GPa. Relatively higher density (88%) in the MPCed specimen at 0.7Gpa was attributed to the decreasing of the inter-particle distance of pre-compacted component. High pressure and rapid compaction by Magnetic Pulsed Compaction could reduce shrinkage rate (about 10%) of the sintered bulks compared to that of general processing (about 20%). Mixing conditions of PVA, water, Ti and $TiO_2$ nano powder for compaction of $TiO_2$ nano powder did not affect on density and shrinkage of the sintered bulks due to high pressure of MPC.

• Journal of Powder Materials
• /
• v.15 no.5
• /
• pp.365-370
• /
• 2008

In this study, bottom-up powder processing and top-down severe plastic deformation processing approaches were combined in order to achieve both full density and grain refinement with least grain growth. The numerical modeling of the powder process requires the appropriate constitutive model for densification of the powder materials. The present research investigates the effect of representative powder yield function of the Shima-Oyane model and the critical relative density model. It was found that the critical relative density model is better than the Shima-Oyane model for powder densification behavior, especially for initial stage.

• Proceedings of the Materials Research Society of Korea Conference
• /
• 2003.11a
• /
• pp.37-37
• /
• 2003

탄소-탄소 복합체는 가벼우면서 고온에서도 강도의 저하가 적은 특성을 가지고 있어 터빈 블레이드 소재, 우주왕복선의 내열타일 등 광범위 한 고온재료로 응용이 이루어지고 있거나 기대되는 소재이다. 그러나 고온 산화분위기에서 쉽게 산화되는 단점이 있어 이러 한 산화특성을 향상시키는 방법으로 SiC, Si$_3$N$_4$ 등 내산화 저항성이 우수한 재료를 탄소-탄소 복합체 위에 코팅하는 연구가 행해지고 있다. 하지만 이들 코팅층과 탄소-탄소 복합체간의 열팽창계수 차이에 의한 열응력 발생으로 코팅층에 균열이 발생한다. 따라서 탄소-탄소 복합체와 코팅층간의 열응력을 최소화하여 균열 발생을 억제하기 위해 기능경사재료 (Functionally Graded Material, FGM)를 중간층으로 도입하는 방법이 최근 활발히 연구되고 있다. FGM 중간충의 형성방법 중 화학기상증착법 (CVD)은 증착물의 조성이나 미세구조 조절이 용이한 방법으로 알려져 있어 최근 CVD법에 의한 FGM층의 형성에 많은 연구가 진행되고 있지만, 지금까지 CVD법을 이용한C/SiC FGM 중간충의 형성 연구결과에서는 모든 조성비의 C/SiC층의 증착과 치밀한 구조를 지닌 증착층을 얻기가 어려워 체계적인 연구의 진행이 어려웠다.