• Title/Summary/Keyword: 충격흡수기

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자동차용 충격흡수기의 튜브 스피닝 공정 해석

  • 김영호;박재우;조호성
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.33-38
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    • 2000
  • In process of tube spinning far shock absorber on vehicles, the selection of feed rate and rounding radius of forming roller and revolution speed of tube and forming roller, forming gap between die and forming roller are very important factors to obtain the optimal process result. In this paper, rigid-plastic FEM and UBET analysis are applied to verify effect of each factors by forming load. We can obtain the optimal conditions to prevent defects during processing.

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Reactive Scheduling and Control for Shipbuilding : DAS-REACT (조선의 일정계획 수정 및 통제 : DAS-REACT)

  • 이정승;이재규;최형림
    • Journal of Intelligence and Information Systems
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    • v.2 no.1
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    • pp.59-73
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    • 1996
  • 전체적인 조선 생산일정계획을 수립하기 위해서 계층적 구조를 채택하였다. 이 구조에 의하면 도크의 상위 일정계획 생성기는 탑재 일정계획을 생성하고, 조립공정의 하위 일정계획 생성기는 상위 일정계획 생성기가 요구하는 범위 내에서 각각 세부적인 조립 일정계획을 세우게 된다. 그런데 하위 일정계획 생성기가 아무리 노력하여도 상위 일정계획 생성기로부터의 제약조건을 만족시킬 수 없는 상황이 발생하면, 일정계획 수정기에 통보하여 초기 탑재 일정계획을 수정해야 한다. 하위 일정계획 생성기로부터의 조정요청을 반영하기 위해서 부분 수정을 통해 충격을 최소화시키는 일련의 휴리스틱으로 구성된 알고리즘을 제시하였다. 각각의 휴리스틱은 여유시간 제거, 버퍼 제거, 작업시간 축소, 다단계 여유시간 제거, 과부하 자원 공유블럭 조정, 자원 제약조건 완화 등이고, 흡수되지 않은 일부의 충격은 주변으로 전파된다. 이와같은 방법론을 대우조선의 상황에 적용하여, 조선일정계획 수정 시스템인 DAS-REACT를 개발하였다.

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Modeling and Theoretical Analysis of Thermodynamic Characteristic of Nano Vibration Absorber (나노 진동 흡수기의 모델링 및 열역학적 특성 해석에 대한 이론적 연구)

  • 문병영;정성원
    • Journal of the Earthquake Engineering Society of Korea
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    • v.7 no.6
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    • pp.93-99
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    • 2003
  • In this study, new shock absorbing system is proposed by using nano-technology based on the theoretical analysis. The new shock absorbing system is complementary to the hydraulic damper, having a cylinder-piston-orifice construction. Particularly for new shock absorbing system, the hydraulic oil is replaced by a colloidal suspension, which is composed of a porous matrix and a lyophobic fluid. The matrix of the suspension is consisted of porous micro-grains with a special architecture: they present nano-pores serially connected to micro-cavities. Until now, only experimentally qualitative studies of new shock absorbing system have been performed, but the mechanism of energy dissipation has not been clarified. This paper presents a modeling and theoretical analysis of the new shock absorbing system thermodynamics, nono-flows and energy dissipation. Compared with hydraulic system, the new shock absorbing system behaves more efficiently, which absorb a large amount of mechanical energy, without heating. The theoretical computations agree reasonably well with the experimental results. As a result. the proposed new shock absorbing system was proved to be an effective one, which can replace with the conventional one.

Basic Study of the Hysteresis of a Nano Shock Absorbing Damper by Employing Mixed Lyophobic Coating Silica Gel (실리카 겔의 소수화 코팅 혼합 정도에 따른 나노 충격 흡수 장치의 이력 현상에 대한 기초적 연구)

  • 문병영;김흥섭
    • Journal of the Earthquake Engineering Society of Korea
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    • v.7 no.2
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    • pp.59-66
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    • 2003
  • A novel application of nano-technology in the field of engineering, called colloidal damper, is investigated. This device is complementary to the hydraulic damper, having a cylinder-piston construction. Particularly for colloidal damper, the hydraulic oil is replacedby a colloidal suspension, which is consisted from a nano-porous matrix with controlled architecture and a lyophobic fluid. In this experimental work, the porous matrix is composed from silica gel, with labyrinth architecture, coated by organo-silicones substances in order to achieve a hydrophobic surface. Water is considered as associated lyophobic fluid. The colloidal damper test rig and the measuring technique of the hysteresis are described. the influence of the hydrophobicity level upon the colloidal damper hysteresis is investigated, for silica gels with similar pores distribution. A certain desired shape of the hysteresis can be achieved by employing mixture of silica gels with different level of hydrophobicity and/or architecture. With these results, it is believed that the proposed damper can be designed and be applied to the desired structure.

Development and application of impact vibration absorber (충격식 진동흡수기의 개발 및 응용에 관한 연구-제1보 자유질량체가 구형인 경우-)

  • 김동조
    • Journal of Ocean Engineering and Technology
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    • v.7 no.2
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    • pp.37-43
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    • 1993
  • The simplest vibrtion absorber is the impact damper which consists of a small mass allowed to impact between two gaps sp that energy is dissipated by conversion into noise and heat. Impact damping is a passive vibration control technique to attenuate the vibrations of lightly damped. It has been investigated to reduce the excessive vibrations of turbin blades, radar antennas, machine tools and tall light poles. In this paper, the efficiency of impact vibration absorber was investigated. A steady state vibration of two equispaced impacts per cycle was assumed. The analysis based on the assumption has been considered and the theory is examined experimentally.

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Analysis Method of Module Type Crash Cushion (모듈형태의 충격흡수장치 해석방법)

  • Ko, Man-Gi;Kim, Kee-Dong;Sung, Jung-Gon;Yun, Duk-Geun
    • International Journal of Highway Engineering
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    • v.10 no.1
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    • pp.97-104
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    • 2008
  • Many atypical structures on the roadside are exposed to traffics unshielded posing great danger. One way to shield an atypical structure to secure the occupant safety is to stack energy absorbing material modules in front of the structure. This paper presents the analysis method of module type crash cushion made of EPS blocks using simple energy balance of the car and crash cushion and numerical examples for 0.9ton-500km/h, 0.9ton-60km/h and 0.9ton-70km/h impact are presented. This method gives simple estimation of maximum acceleration, time of crash, whether or not the vehicle stops completely before whole cushion is being crushed. However, since the acceleration and velocity data from the analysis is so crudely spaced that calculation of safety indices such is RA and OIV is not possible. Problem is overcome by using data interpolation. The spline and linear interpolation is introduce and safety analysis is made and the results are compared.

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Prediction of Impact Energy Absorption in a High Weight Drop Tester by Response Surface Methodology (반응표면법을 사용한 고 중량물 낙하시험기의 충격에너지 흡수량 예측 연구)

  • Kang, Hoon;Jang, Jin-Seok;Kim, Da-Hye;Kang, Ji-Heon;Yoo, Wan-Seok;Lee, Jae-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.3
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    • pp.44-51
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    • 2016
  • This paper presents the characteristics of the energy absorption in an expansion tube type impact absorber that is applied to a high weight drop tester and the use of a response surface methodology to predict the impact energy absorption. In order to identify the characteristics of the energy absorption, a set of finite element analysis was conducted with Abaqus Explicit. Moreover, the ISCD-II sampling method and a first order polynomial were used to build a response surface. As a result, we demonstrated that the impact energy could be controlled by four main design variables, namely an expansion pipe's thickness, inner radius, pressing die's expansion angle and expansion ratio. Additionally, we observed the relationship between the four main design variables and the impact energy absorbing time, displacement, and maximum impact force.

Impact Behavior of Fiber/Metal Laminates (FMLs) under Low Velocity (섬유/금속 적층판의 저속 충격 거동)

  • Shi, Yu;Kim, Seung-Hyun;Kim, Byung-Sun;Song, Jong-Il
    • Composites Research
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    • v.23 no.1
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    • pp.8-16
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    • 2010
  • The Fiber/Metal Laminates (FMLs) have been developed as a new composite material for aerospace application to reduce weight and improve damage tolerance. In this study, firstly FMLs were manufactured and the tensile test was performed to investigate the mechanical properties of FMLs. Furthermore, impact behavior of the low velocity on FMLs which consisted of different types of aluminum or fiber/epoxy layers was tested by the drop weight impact tester based on the different impact energy conditions. The load-time and energy-time curves were employed to evaluate the impact performance of different specimens. Moreover, finite element analysis (FEA) was also performed to simulate the tensile test and impact behavior of FMLs under the same conditions with the tests and good agreements have been obtained between the FEA predictions and experimental results.

Drop Impact Analysis of Outside Cooling Unit Package of System Air-Conditioner and Experimental Verification (시스템 에어컨 실외기 포장품의 낙하충격해석 및 시험적 검증)

  • Kim, Hyung-Seok;Lee, Boo-Yoon;Lee, Sanghoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.4
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    • pp.111-116
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    • 2018
  • This research examines the drop impact of an external cooling unit package of an air conditioner system. The packaging is composed of a shock-absorbing material, which protects the package contents by absorbing the impact energy and other parts for fixture. Accurate quantification of the impact acceleration experienced by the package contents is necessary to design an effective packaging with minimal volume and sufficient shock absorbing capacity. Explicit time integration was used for the drop impact analyses. A finite element model of the package was constructed, material testing and material model selection were carried out, and sensors for data acquisition were modeled to obtain accurate simulation results. The results were compared with real physical test data. Due to imprecise modeling of the damping, the acceleration and strain values predicted by the simulation were larger than those from physical test. However, the trend of the history data and the peak deceleration value in the direction of impact showed good agreements. Thus, the analysis model and scheme are suitable for the design of an air conditioner cooling unit package.