• Proceedings of the Korea Water Resources Association Conference
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• 2011.05a
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• pp.176-176
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• 2011

환형수조는 점착성 퇴적물의 이송특성 연구를 위해 가장 선호되는 실험 장치로 알려져 있다. 과거 많은 연구자들은 퇴적물의 이송특성, 특히 침식/퇴적 특성 조사를 위해 주로 수로를 이용한 실험적 연구를 수행하였는데, 최초의 실험적 연구들은 주로 직선수조에서 수행되었다. 그러나 입자간의 응집이 중요한 역할을 하는 점착성 퇴적물의 경우에, 직선수조 끝단에서의 자유낙하 및 재순환 펌프의 날개에 의해 응집된 토사가 쉽게 분리될 수 있어 그 타당성이 의문시 되어 왔으며, 이러한 단점을 보완하기 위해 환형수조가 고안되었다. 환형수조는 수면과 접하여 회전하는 상부링의 마찰력에 의해 흐름이 생성되기 때문에 시간의 제약 없이 흐름조건을 동일하게 만들 수 있다는 큰 장점을 갖는다. 그러나 환형수조는 원주유속의 속도차이 및 원심력으로 인한 2차 순환류를 형성시켜 반경 방향(radial direction)에서의 바닥전단응력을 불균일하게 하는 단점을 갖는다. 이러한 2차 순환류와 바닥전단응력의 불균일을 저감시키기 위하여 환형수조의 몸체를 상부링의 회전 방향과 역방향으로 직접 회전시키는 방법이 채택되어져 왔다. 한편, 환형수조의 상부링과 몸체를 서로 역방향으로 동시에 회전시키는 양방향 회전(counter-rotation)의 적용을 위해서는 2차 순환류가 최소가 되며 바닥전단응력이 균일해지는 최적 회전속도비에 대한 분석은 필수적 사항이다. 이를 위하여, 상부링과 몸체의 회전속도에 따라 변화하는 수조내부의 흐름특성 및 평균바닥전단응력에 대한 연구가 선행되어야만 한다. 이에 본 연구에서는 전산유체역학을 이용하여 전북대에 설치된 환형수조의 상부링과 몸체의 회전속도에 따라 변화하는 수조내부에서의 흐름특성 및 바닥전단응력에 대한 분석이 수행되었다. 또한, 이를 기초로, 환형수조의 최적 회전속도비 산출을 위한 연구가 수행 중에 있다. 이러한 결과들은 추후 환형수조를 이용한 점착성 퇴적물의 침식/퇴적 등과 같은 이송특성 연구시, 퇴적물에 작용하는 흐름조건의 정밀산정을 위한 기초자료로 활용될 수 있을 것이다.

• Proceedings of the Optical Society of Korea Conference
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• 2007.07a
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• pp.243-244
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• 2007

본 연구에서는 성형용 코어 가공에서 초경합금(WC, Co 0.5%)의 초정밀 가공특성을 파악하기 위하여 다이아몬드 휠의 메시, 주축 회전속도, 터빈 회전속도, 이송속도 및 연삭깊이에 따른 표면거칠기를 측정하여 최적연삭조건을 규명하였다. 규명된 최적연삭가공조건을 활용하여 페러렐 연삭법으로 초정밀 연삭가공을 수행하였다. 연삭가공은 초정밀가공기(ASP01, Nachi-Fujikoshi Co., Japan)를 사용하였다. 최종 정삭가공을 수행한 비구면 성형용 코어의 형상측정결과 형상정도(PV; ${\varphi}$ 3.0mm) 0.15${\mu}m$(비구면), 0.10${\mu}m$(평면)으로 3M급 이상의 고화질 카메라폰에 채용되고 있는 비구면 Glass렌즈 양산용 성형용 코어 규격에 만족한 결과로서 본 연구에 수행된 초정밀 가공조건 및 측정방법이 매우 유효함을 알 수 있었다. 형상정도(PV) 및 표면조도(Ra) 측정은 초정밀 자유곡면 측정기(UA3P, Panasonic Co., Japan)와 3차원 표면조도 측정기(NewView5000, Zygo Co., USA)를 각각 사용하였다. 초정밀 가공된 성형용 코어면에 이온증착법을 활용하여 DLC 코팅을 수행하였다. 코팅 전후의 성형용코어를 활용하여 Glass소재(K-BK7, Sumita Co., Japan)를 최적의 성형조건(성형온도, 압력, 냉각속도)으로 성형하였다. DLC 코팅과 성형은 DLC 코팅기(NC400, Nanotech Co., Japan)와 Glass렌즈 성형기(Nano Press-S, Sumitomo Co., Japan)을 각각 사용하였다. Fig. 1은 초정밀 연삭가공, DLC 코팅막 구조, 코팅된 성형용 코어, 그리고, 성형된 비구면Glass렌즈를 각각 나타낸다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.20 no.11
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• pp.494-500
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• 2019

The purpose of this study was to determine a method to prevent damage during the transfer of loading through optimal design of loading transfer software for an ammunition-carrying armored vehicle. Typically, an ammunition carrier armored car is equipped with an automated charge transfer system. The load is intermittently damaged during the loading of the cargo, and this needs to be improved. The following improvements and verification tests were carried out. As impact speed increased, the loading speed was reduced 60%, and a special fixture utilizing a force gauge was developed and tested. If the maximum current of 11A for the servo controller is output when the load of the conveyor is generated by interference inside the loading tube, there is a possibility of charge breakage. If the maximum current is low, the load cannot be loaded. In the loading test for the ammunition carrier armored car with the actual charge, the improved design was found to be valid, as the load was not damaged and occurred nominally.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.7 no.4
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• pp.142-148
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• 2008

This study aims to find the optimal cutting conditions, which are obtained by grinding condition, and the grinding characteristics and condition of constant velocity joint were investigated with respect to wheel velocity, depth of cut, feed speed. Grinding machine has been widely used in manufacturing optical reflects of metal. Such as steel are easy to be machined because of their proper material. As a result I obtained the data of grinding conditions makes good surface roughness and the optimal condition of grinding and get the mesh condition. The purpose of this study is to find the optimum grinding wheel characteristics for cutting constant velocity joint.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.102-106
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• 1996

In the ball end-milling process of a 3-dimensional mold, it is important to select cutting conditions and tool path considering the geometrical shape of a workpiece to reduce machining time. In this study, experiments were performed to decide allowable feed rate not breaking stability of system for different geometrical shapes. It was found that downcut is more stable than upcutting in machining side wall and downward is preferable to upward in inclined part depending on the angle of the inclination and depth of cut.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.30 no.2
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• pp.1-7
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• 2007

재료의 중량과 강도는 기계부품 특히 항공기의 부품에 중요한 요소가 되므로 가볍고 강인한 열처리 강화 알루미늄이나 티타늄 등이 많이 사용된다. 그러나 알루미늄은 용융점이 낮기 때문에 기계 가공 시 발생되는 열에 의해 부품이 얇고 길수록 쉽게 변형된다. 본 연구는 end milling 가공에서 최적의 절삭 parameter를 선정하여 열 변형을 최소화한다. 밀링 가공의 절삭속도, 이송속도, 절삭 깊이를 실험 인자로 정하여 다구찌 방법으로 실험을 계획하고 얇은 시편을 절삭하여 특성을 측정한다. 결과를 분산분석 (ANOVA) 과 signal to noise 비를 (SNR) 분석하여 최소 열 변형의 절삭 parameter를 찾는다. 실험의 data를 SQL database 프로그램화하여 다양한 절삭 환경에서 최소 열 변형과 최소 표면거칠기의 parameter를 찾을 수 있도록 하였다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.4
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• pp.448-453
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• 2016

Erosion and abrasion caused by cavitation damage occur in fluid equipment, such as ships or impellers. Similarly, the equipment damage from noise and vibration can shorten its life. This study analyzed the importance of the parameter characteristics of the process optimization of HVOF (High Velocity Oxygen Fuel spraying), which is generally used in a variety of industries for enhancing the resistibility from the cavitation phenomenon. The surface of the ALBC3 substrate was coated with an amorphous powder as a filler metal according to the experimental design using the Taguchi method, and then the characteristics with each parameter were analyzed using a porosity measurement test. The optimal process conditions was a combustion pressure of 80psi, coating distance of 270mm, gun speed of 200mm/s, and powder feed rate of 25g/min as a result of the HVOF coating by applying the experimental design. The combustion pressure, coating distance and powder feed rate were more than 25% and indicated a similar contribution rate, but the contribution rate of the gun speed was 19%, which was slightly less than the others. The contribution rate with each parameter was only slightly significant. On the other hand, all four parameters were found to be important in the contribution rate aspects of the HVOF coating process.

• Journal of the Korean Society for Railway
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• v.19 no.4
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• pp.417-426
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• 2016

In this study, the optimal welding condition of an extruded AZ61 magnesium alloy plate was investigated through evaluation of the mechanical properties and microstructure in the friction stir welding zones. The friction stir welding conditions considered in this study were the tool rotation speeds of 400, 600, and 800rpm and the welding speeds of 200, 300, and 400mm/min. To evaluate the welding strength, tensile and hardness tests were carried out. Microstructures of the welded regions were examined using optical microscopes. Under a tool rotation speed of 800rpm and welding speed of 200mm/min, the joint showed the best joining properties. The UTS, yield strength, and elongation of the welded region showed values of 79.0%, 65.4%, and 30.1%, respectively, of those of the base metal.

• Transactions of the Korean Society of Mechanical Engineers
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• v.16 no.12
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• pp.2216-2225
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• 1992

In recent years, machining turns to flexible manufacturing. Industry in machining requires to increase machining productivity and to reduce costs. To adapt this trend it is necessary to optimize machining condition. Even though many researches in this are introduced various way to set the optimal condition, still there are not enough. Therefore this research was done to select the optimal cutting condition for industry, and to develope the computer program to select the optimal cutting condition automatically. Also, this program was applied to many companies, and compare costs per minute. The results of this research will contribute to increase machining productivity of various companies with the automatic selection of optimal cutting condition.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.553-556
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• 2003

End-milling have been used in the industrial world because it is very effective to the manufacture of mechanical parts with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. Therefore this study carried to decide the optimum cutting condition for surface roughness and rapid manufacturing time using design of experiment and ANOVA. From the results of experimentation, surface roughness have an effect on cutting direction, spindle speed and depth of cut. And then the optimum condition used Taguchi design is upward cutting in cutting direction, 600rpm in spindle speed, 240mm/min feed rate, 2mm in axial depth of cut and 0.25mm radial depth of cut. By using design of experiment, it is effectively represented shape characteristics of working surface in end-milling.