• Title/Summary/Keyword: 최적화 공구

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Study on Characteristics of EP-MAP Hybrid Machining by Optimization of Magnetic Flux Density (자기력 최적화에 따른 전해-자기 복합가공의 특성 평가에 관한 연구)

  • Park, Chang Geun;Kwak, Jae Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.319-324
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    • 2013
  • In this study, an EP (electro-polishing)-MAP (magnetic abrasive polishing) hybrid process was developed as a precision finishing process. To evaluate the characteristics of this EP-MAP hybrid process, a series of experiments were carried out using various working gaps, current densities, and electrolyte concentrations. As a result, $NaNO_3$ was found to be very suitable as the electrolyte of the hybrid process because there was no electrochemical reaction with the CNT-Co composite. Moreover, an increase in the magnetic flux density affected the liquidity of the electrolyte and prevented it from flowing into the CNT-Co composite powder. For that reason, the lower liquidity of the electrolyte increased the thermal energy on the surface of the workpiece.

A Study on The Optimization of Plastic Mold Steel Machining Using MQL Supply System (MQL 공급시스템을 이용한 플라스틱 금형강 가공 최적화에 관한 연구)

  • Hong, Kwang-Pyo;Song, Ki-Hyeok;Lee, In-Cheol;Kang, Dong-Sung;Chung, Jae-Hwa;Lim, Dong-Wook;Kim, Woon-Yong;Beck, Si-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.7-14
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    • 2017
  • This study manufactured a minimum quantity lubrication (MQL) supply system and identified the optimal MQL machining cutting conditions for plastic mold steel (SCM440). A series of experiments were consisted of twice. Optimal cutting conditions were derived using the Taguchi method, and cutting force variance; surface roughness; tool wear; and cutting temperature in dry, wet, and MQL machining were measured experimentally for these optimal conditions. The measured results decreased from dry to wet and MQL machining, being particularly large for dry machining due to increased cutting time. Measured MQL machining metrics were similar to those for wet machining, particularly for surface roughness, which is an index of machining quality.

A study on optimum of cutting ability with change of tool rake angles (바이트 인선각의 변화에 따른 절삭성의 최적화 방안에 관한 연구)

  • 염성하;오재응;현청남
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.5
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    • pp.1043-1054
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    • 1988
  • The optimum cutting condition of rake angle in turning was investigated in SM45C and SM20C. Results of experiments in SM45C and SM20C are as follow. Specific cutting resistance became higher as the depth of cutting, feed or cutting velocity decreases at same rake angle and resistance became low value at 20.deg.(SM45C), 10.deg.(SM20C). The optimum cutting condition for SM45C is depth of cutting 0.7mm, rake angle 30.deg., cutting velocity 200mm/min, feed 0.1mm/rev, and for SM20C is depth of cut 0.5mm, rake angle 10.deg., cutting velocity 150mm/min, feed 0.1mm/rev.The rake angle for good roughness is 15.deg for SM45C, and that for SM20C is 25.deg. The roughness is influenced by feed and it has the lowest value at 0.1mm/rev and the cutting condition is closely related with the change of cutting velocity and feed.

Development of Capacity Design Aid for Rainwater Harvesting (CARAH) with Graphical User Interface (사용자 편의 환경을 갖춘 빗물이용시설의 저류 용량 결정 프로그램(CARAH) 개발)

  • Seo, Hyowon;Jin, Youngkyu;Kang, Taeuk;Lee, Sangho
    • Proceedings of the Korea Water Resources Association Conference
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    • 2021.06a
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    • pp.478-478
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    • 2021
  • 전 세계적으로 많은 나라들이 기후변화에 적응하기 위해 수자원 관리 전략을 마련하고 있으며, 수자원의 근간이 되는 빗물의 효율적 사용을 위해 우리나라에서도 빗물이용시설이 많이 도입되고 있다. 본 연구에서는 사용자 편의 환경(graphical user interface; GUI)을 갖춘 빗물이용시설의 용량 결정 프로그램(capacity design aid for rainwater harvesting; CARAH)을 개발하여 관련 연구와 업무에 활용성을 높이고자 하였다. CARAH는 저수지 질량 보존식과 python의 pyswarm package에 탑재된 메타 휴리스틱 방법 중 하나인 입자 군집 최적화(particle swarm optimization; PSO) 기법을 연계하여 빗물이용시설의 최적 용량을 짧은 시간에 결정될 수 있도록 개발되었다. 그리고, C#의 Windows Forms Application을 이용하여 사용자 편의 환경을 구현하였다. CARAH의 입력 자료는 모의 기간, 유입량, 목표공급량, 공급보장률이고, 출력 자료는 공급보장률-저류조용량, 목표공급량-실공급량-미달성량, 저류용량-유입량-실공급량이다. 빗물이용시설 계획에 필요한 여러 입력 자료를 쉽게 입력할 수 있도록 구현하였고, 그래프와 표의 형태로 계산된 결과를 화면에 직접 표출함으로써 사용자가 직관적으로 확인할 수 있도록 하였다. 한편, 입·출력 자료를 포함한 분석 결과는 파일로 관리할 수 있도록 기능을 갖추어 수정 및 보완 등의 반복적 활용이 가능하도록 하였다. 개발된 프로그램의 활용성을 검토하기 위해 실제 저류지가 설계된 인천의 청라지구 1공구를 대상으로 적용하였고, 분석 결과의 적절성을 확인하였다. 본 연구에서 개발된 CARAH는 빗물이용시설의 용량 결정에 관한 효율을 높일 수 있는 프로그램이고, 누구나 쉽고 간편하게 사용할 수 있는 프로그램으로서 향후 활용성이 높을 것으로 판단된다.

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Development of Time-Cost Trade-Off Algorithm for JIT System of Prefabricated Girder Bridges (Nodular GIrder) (프리팹 교량 거더 (노듈러 거더)의 적시 시공을 위한 공기-비용 알고리즘 개발)

  • Kim, Dae-Young;Chung, Taewon;Kim, Rang-Gyun
    • Korean Journal of Construction Engineering and Management
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    • v.24 no.3
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    • pp.12-19
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    • 2023
  • In the case of the construction industry, the relationship between process and cost should be appropriately distributed so that the finished product can be delivered at the minimum fee within the construction period. At that time, it should be considered the size of the bridge, the construction method, the environment and production capacity of the factory, and the transport distance. However, due to various reasons that occur during the construction period, problems such as construction delay, construction cost increase, and quality and reliability degradation occur. Therefore, a systematic and scientific construction technique and process management technology are needed to break away from the conventional method. The prefab(Pre-Fabrication) is a representative OSC (Off-Site Construction) method manufactured in a factory and constructed onsite. This study develops a resource and process plan optimization system for the process management of the Nodular girder, a prefab bridge girder. A simulation algorithm develops to automatically test various variables in the personnel equipment mobilization plan to derive the optimal value. And, the algorithm was applied to the Paju-Pocheon Expressway Construction (Section 3) Dohwa 4 Bridge under construction, and the results compare. Based on construction work standard product calculation, actual input manpower, equipment type, and quantity were applied to the Activity Card, and the amount of work by quantity counting, resource planning, and resource requirements was reflected. In the future, we plan to improve the accuracy of the program by applying forecasting techniques including various field data.

Mechanical Property Improvement of the H13 Tool Steel Sculptures Built by Metal 3D Printing Process via Optimum Conditions (금속 3D 프린팅 공정 최적화를 통한 H13 공구강 조형체의 기계적 특성 향상)

  • Yun, Jaecheol;Choe, Jungho;Lee, Haengna;Kim, Ki-Bong;Yang, Sangsun;Yang, Dong-Yeol;Kim, Yong-Jin;Lee, Chang-Woo;Yu, Ji-Hun
    • Journal of Powder Materials
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    • v.24 no.3
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    • pp.195-201
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    • 2017
  • In this study, H13 tool steel sculptures are built by a metal 3D printing process at various laser scan speeds. The properties of commercial H13 tool steel powders are confirmed for the metal 3D printing process used: powder bed fusion (PBF), which is a selective laser melting (SLM) process. Commercial H13 powder has an excellent flowability of 16.68 s/50 g with a Hausner ratio of 1.25 and a density of $7.68g/cm^3$. The sculptures are built with dimensions of $10{\times}10{\times}10mm^3$ in size using commercial H13 tool steel powder. The density measured by the Archimedes method is $7.64g/cm^3$, similar to the powder density of $7.68g/cm^3$. The hardness is measured by Rockwell hardness equipment 5 times to obtain a mean value of 54.28 HRC. The optimum process conditions in order to build the sculptures are a laser power of 90 W, a layer thickness of $25{\mu}m$, an overlap of 30%, and a laser scan speed of 200 mm/s.