• Title/Summary/Keyword: 초음파 자동검사

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Development of Ultrasonic Testing System for Piping Welds (배관 용접부 초음파검사 시스템 개발)

  • Choi, Sung-Nam;Kim, Hyung-Nam;Yoo, Hyun-Ju;Cho, Hyun-Jun;Hwang, Won-Gul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.331-338
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    • 2008
  • Ultrasonic testing for welds is widely used to ensure the integrity of facilities in NPPs. Automated ultrasonic testing(AUT) is more consistent than the manual ultrasonic testing(MUT). It can scan welded parts, examines the scanned images, and saves the results as data files. AUT in NPPs is making use of commercial systems, and there has been some difficulties in calibration of the system. An AUT system is developed. It comprises of pulser/receiver, scanner and a control program(SonicWizard). The performance demonstration for piping welds in NPPs and the piping wall thickness measurement on site were conducted to verify this system. The test results of the ultrasonic testing system developed is satisfactory and effective.

Automated Ultrasonic Testing of Offshore Structure (플랜트 해양구조물의 자동 초음파탐상검사)

  • Jyung, D.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.1
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    • pp.42-45
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    • 1998
  • 원유 또는 가스 생산을 위해 해상에 설치되는 플랜트 해양설비는 크게 jacket과 module로 나눌 수 있다. Jacket은 module을 지지하기 위한 구조물로써 jacket 본체와 pile로 구성되어 있으며, 미국용접학회(AWS)의 규정에 의해 대부분의 맞대기 완전용접 이음부(full penetration butt welds)에 대해 100% 방사선투과검사를 실시하게 되어 있다. 그러나 지금까지 방사선투과검사를 실시해 온 경험으로 미루어 볼 때 방사성에 대한 안전성, 생산공정의 영향(검사지연) 등 방사선투과검사는 많은 문제점을 가지고 있었다. 이에 대한 문제점을 해소하고, 국내의 비파괴검사 기술 향상을 위해 자동 초음파탐상 system을 개발, 방사선투과검사를 자동 초음파탐상검사로 대체하여 적용한 사례를 간략하게 기술하였다. 또한, 적용 확대를 위해 개방중인 system을 소개하고 아울러 자동 초음파탐상기술에 대한 앞으로의 방향을 제시하였다.

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Mechanized Ultrasonic Testing for PWR Reactor Pressure Vessel (가압경수로 원자로 압력용기 자동초음파검사)

  • Park, Moon-Ho;Kim, Jae-Hee
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.2
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    • pp.114-121
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    • 1997
  • 가압경수로 원자로 압력용기 비파괴검사를 위해 지금까지 계속 사용하여 온 기존의 고정식 매니플레이터 방식의 원자로 자동초음파검사장비는 최근 급속도로 발전한 전자산업 및 컴퓨터 등으로 인해 기본 설계 개념부터 달리하는 소형.경량화된 수중 이동형 원자로 검사 장비 형태로 바뀌어 가고 있다. 따라서, 본 해설에서는 현재까지 국내외 알려진 각종 소형 원자로 압력용기 자동초음파검사장비 및 고정식 매니플레이터 방식의 원자로 압력용기 자동초음파검사장비를 분석하여 기술하였으며, 현재 국내 원자로 압력용기 용접부검사를 위해 개발중인 RYSIS 장비 및 검사 기술 수준을 진단해보고 앞으로의 방향을 제시하였다.

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Procedure Development and Qualification of the Phased Array Ultrasonic Testing for the Nuclear Power Plant Piping Weld (원자력발전소 배관 용접부 위상배열 초음파검사 절차서 개발 및 기량검증)

  • Yoon, Byung-Sik;Yang, Seung-Han;Kim, Yong-Sik;Lee, Hee-Jong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.4
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    • pp.317-323
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    • 2010
  • The manual ultrasonic examination for the nuclear power plant piping welds has been demonstrated by using KPD(Korean Performance Demonstration) generic procedure. For automated ultrasonic examination, there is no generic procedure and it should be qualified by using applicable automated equipment. Until now, most of qualified procedures used pulse-echo technique and there is no qualified procedure using phased array technique. In this study, data acquisition and analysis software were developed and phased-array transducer and wedge were designed to implement phased array technique for nuclear power plant in-service inspection. The developed procedure are qualified for performance demonstration for the flaw detection, length sizing and depth sizing. The qualified procedure will be applied for the field examination in the nuclear power plant piping weld inspection.

Development of Automatic Ultrasonic Testing Techniques of Low Pressure Turbine Blade of Nuclear Power Plants (원자력 발전소 저압 터빈 동익 자동 초음파 검사 기술 개발)

  • Yang, Seung-Han;Lee, Jeong-Bin;Kim, Young-Ho;Yoon, Byung-Sik;Kim, Yong-Sik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.4
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    • pp.371-377
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    • 2004
  • As the turbine running duration in nuclear power plants increases, cracks have been found in the pin finger type blade root area. The nondestructive examination for the blade root area has been carried out by manual ultrasonic examination during the overhaul period, but because of necessity to improve the reliability, we developed an automatic ultrasonic examination system and technique. To demonstrate the performance of the developed automatic ultrasonic examination system, low pressure turbine blades in the 2nd and 3rd stages of nuclear power plants were examined using the developed system. Its applicability nuclear power plant turbine roots of various types was also confirmed.

Design and Implementation of Flaw Image processing System for Automated Ultrasonic Testing System (자동 초음파 검사를 위한 결함 영상 처리 시스템의 설계 및 구현)

  • Kim, Han-Jong;Park, Jong-Hoon;Kim, Chul-Won
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.14 no.1
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    • pp.225-232
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    • 2010
  • In this study, an automated ultrasonic testing system and post signal and image processing techniques are developed in order to construct ultrasonic flaw images in weldments. Image processing algorithms are built into the flaw image processing system for the automated ultrasonic testing system. The developed signal and image analysis algorithms addressed in this study include an A-Scan data compression algorithm, ultrasonic image amplification algorithm and B-scan flaw image correction algorithm(SAFT). This flaw image processing system for the automated ultrasonic testing system can be applied to various inspection fields.

A Study on an Automated Ultrasonic Testing System for the Inspection of Pipe Welding (배관 용접부 자동 초음파 검사 시스템 연구)

  • Kim, Han-Jong;Park, Jong-Hoon
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.10a
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    • pp.520-523
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    • 2008
  • As a result of the recent development of the electro-information industry, the hardware of an automated ultrasonic testing system is getting lighter and diversified image processing techniques are applied to its software so that the possible precise totaling and detecting of the flaws are studied. This study proposes an automated ultrasonic testing system of the pipe in order to organize the optimized system, and also describes the data flow and general composition of the software for the design of the system.

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Development of the Automated Ultrasonic Testing System for Inspection of the flaw in the Socket Weldment (소켓 용접부 결함 검사용 초음파 자동 검사 장비 개발)

  • Lee, Jeong-Ki;Park, Moon-Ho;Park, Ki-Sung;Lee, Jae-Ho;Lim, Sung-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.3
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    • pp.275-281
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    • 2004
  • Socket weldment used to change the flow direction of fluid nay have flaws such as lack of fusion and cracks. Liquid penetrant testing or Radiography testing have been applied as NDT methods for flaw detection of the socket weldment. But it is difficult to detect the flaw inside of the socket weldment with these methods. In order to inspect the flaws inside the socket weldment, a ultrasonic testing method is established and a ultrasonic transducer and automated ultrasonic testing system are developed for the inspection. The automated ultrasonic testing system is based on the portable personal computer and operated by the program based Windows 98 or 2000. The system has a pulser/receiver, 100MHz high speed A/D board, and basic functions of ultrasonic flaw detector using the program. For the automated testing, motion controller board of ISA interface type is developed to control the 4-axis scanner and a real time iC-scan image of the automated testing is displayed on the monitor. A flaws with the size of less than 1mm in depth are evaluated smaller than its actual site in the testing, but the flaws larger than 1mm appear larger than its actual size on the contrary. This tendency is shown to be increasing as the flaw size increases. h reliable and objective testing results are obtained with the developed system, so that it is expected that it can contribute to safety management and detection of repair position of pipe lines of nuclear power plants and chemical plants.

자동초음파탐상장치의 개발 = 장치의 구성 및 기능 =

  • 한국원자력산업회의
    • Nuclear industry
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    • v.6 no.1 s.35
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    • pp.62-64
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    • 1986
  • 원자력발전소의 배관용접부 사용중검사(ISI)의 일환으로서 행해지고 있는 초음파탐상시소에서 사용되는 자동탐상장치가 검사원의 피폭저감과 탐상정도의 향상을 주 목적으로 최근 개발되었다. 이 장치는 고방사선하에서 사용되는 탐촉자부와 저방사선하에서 사용되는 제어부, 데이타처리부 및 데이타출력부로 이루어져 소형$\cdot$경량으로 원격조정이 가능하도록 되어 있다.

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Development of a Multi-Channel Ultrasonic Testing System for Automated Ultrasonic Pipe Inspection of Nuclear Power Plant (원전 배관 자동 초음파 검사를 위한 다채널 초음파 시스템 개발)

  • Lee, Hee-Jong;Cho, Chan-Hee;Cho, Hyun-Joon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.145-152
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    • 2009
  • Currently almost all in-service-inspection techniques, applied in domestic nuclear power plants, are partial to field inspection technique. These kinds of techniques are related to managing nuclear power plants by the operation of foreign-produced inspection devices. There have been so many needsfor development of native in-service-inspection device because there is no native diagnosis device for nuclear power plant inspection yet in Korea. In this research, we developed several core techniques to make an automated ultrasonic pipe inspection system for nuclear power plants. A high performance multi-channel ultrasonic pulser/receiver module, an A/D converter module and a digital main CPU module were developed and the performance of the developed modules was verified. The S/N ratio, noise level and signal acquisition performance of the developed modules showed proper level as we designed in the beginning.