• Title/Summary/Keyword: 초음파

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Ultrasonic C-scan Technique for Nondestructive Evaluation of Spot Weld Quality (Spot용접 접합면의 초음파 비파괴평가 기법 제 1보 C-scan 기법을 중심으로)

  • Park, Ik-Gun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.14 no.2
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    • pp.112-121
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    • 1994
  • This paper discusses the feasibility of ultrasonic C-scan technique for nondestructive evaluation of spot weld quality. Ultrasonic evaluation for spot weld quality was performed by immersion method with the mechanical and the electronic scanning of point-focussed ultrasonic beam(25 MHz). For the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of the corona bond from nugget, preliminary infinitesimal gap experiment by newton ring is tried in order to set up the optimum ultrasonic test condition. Ultrasonic image data obtained were confirmed and compared by optical microscope and SAM(Scanning Acoustic Microscope) observation of the spot-weld cross section. The results show that the nugget diameter can be measured with the accuracy of 1.0mm, and voids included in nugget can be detected to $10{\mu}m$ extent with simplicity and accuracy. Finally, it was found that it is necessary to make a profound study of definite discrimination of corona bond from nugget and the approach of quantitative evaluation of nugget diameter by utilizing the various image processing techniques.

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Nondestructive Evaluation Technique of Painted Sandwich Control Surfaces of CN-235 using Full-field Pulse-echo Ultrasonic Propagation Imaging System (전영역 펄스-에코 초음파전파영상화 시스템의 CN-235의 도색된 샌드위치 조종면 In-situ 비파괴평가 기술)

  • Hong, Seung-Chan;Lee, Jung-Ryul;Park, Jongwoon
    • Composites Research
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    • v.29 no.5
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    • pp.288-292
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    • 2016
  • In this paper, a novel ultrasonic propagation imaging system, called a full-field pulse-echo ultrasonic propagation imaging (FF PE UPI) system is introduced. The system nondestructively inspected targets with two-axis translation stage. The coincident laser beams for ultrasonic sensing and generation are scanned and pulse-echo mode laser ultrasounds are captured. This procedure makes it possible to generate full-field ultrasound in through-the-thickness direction as large as the scan area. Structural inspection results in the form of full-field ultrasonic wave propagation videos are introduced, which are painted sandwich control surfaces. In addition, the inspection results of FF PE UPI system are compared with conventional ultrasonic testing methods such as waterjet and portable C-scan.

Development and Application of an Ultrasonic Gas Flowmeter (초음파 가스 유량계 개발과 활용)

  • Hwang, Won-Ho;Park, Sang-Gug;Jeong, Hee-Don;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.3
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    • pp.246-253
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    • 2002
  • This paper describes the development and the field application of the ultrasonic gas flowmeter for accurate measurement of the volumetric flow rate of gases in a harsh environmental conditions in iron & steel making company. This ultrasonic flowmeter is especially suited for measuring LDG, COG, BFG gases produced in iron & steel making process. This is a transit time type ultrasonic flowmeter. We have developed the transmitting & receiving algorithm of ultrasonic wave and the ultrasonic signal processing algorithm to develope a transit time type ultrasonic flowmeter. We have evaluated the performance of ultrasonic flowmeter by the calibration system with Venturi type standard flowmeter. We has confirmed its reliability by extensive field tests for a year in POSCO, iron & steel making company. Now we have developed the commercial model of ultrasonic flowmeter and applied to the POSCO gas line.

Design of Overlapped Ultrasonic Sensor Ring and Its Application to Obstacle Detection (중첩 초음파 센서 링의 설계 및 장애물 탐지에의 응용)

  • Kim, Sung-Bok;Lee, Sang-Hyup
    • Journal of the Institute of Convergence Signal Processing
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    • v.11 no.1
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    • pp.63-73
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    • 2010
  • This paper presents the optimal design method of an overlapped ultrasonic sensor ring for reduced positional uncertainty, and its application to the obstacle detection with improved resolution. Basically, it is assumed that a set of ultrasonic sensors are installed to form a circle at regular intervals with their beams overlapped. First, exploiting the overlapped beam pattern, the positional uncertainty inherent to an ultrasonic sensor is shown to be significantly reduced. Second, for an ideal ultrasonic sensor ring of zero radius, the effective beam width is defined to represent the positional uncertainty, and the optimal number of ultrasonic sensors required for minimal effective beam width is obtained. Third, for an actual ultrasonic sensor ring of nonzero radius, the design index is defined to represent the degree of positional uncertainty, and an optimal design of an overlapped ultrasonic sensor ring consisting of commercial ultrasonic sensors with low directivity is given. Fourth, given measured distances from ultrasonic sensors, the geometric method is described to compute the obstacle position with reference to the center of a mobile robot. Finally, through experiments using our overlapped ultrasonic sensor ring prototype, the validity and performance of the proposed method is demonstrated.

Procedure Development and Qualification of the Phased Array Ultrasonic Testing for the Nuclear Power Plant Piping Weld (원자력발전소 배관 용접부 위상배열 초음파검사 절차서 개발 및 기량검증)

  • Yoon, Byung-Sik;Yang, Seung-Han;Kim, Yong-Sik;Lee, Hee-Jong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.4
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    • pp.317-323
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    • 2010
  • The manual ultrasonic examination for the nuclear power plant piping welds has been demonstrated by using KPD(Korean Performance Demonstration) generic procedure. For automated ultrasonic examination, there is no generic procedure and it should be qualified by using applicable automated equipment. Until now, most of qualified procedures used pulse-echo technique and there is no qualified procedure using phased array technique. In this study, data acquisition and analysis software were developed and phased-array transducer and wedge were designed to implement phased array technique for nuclear power plant in-service inspection. The developed procedure are qualified for performance demonstration for the flaw detection, length sizing and depth sizing. The qualified procedure will be applied for the field examination in the nuclear power plant piping weld inspection.

Study on Electrical Impedance Matching for Broadband Ultrasonic Transducer (광대역 초음파 변환기를 위한 전기 임피던스 정합 연구)

  • Kim, Geonwoo;Kim, Ki-Bok;Baek, Kwang Sae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.1
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    • pp.37-43
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    • 2017
  • Ultrasonic transducers with high resolution and resonant frequency are required to detect small defects (less than hundreds of ${\mu}m$) by ultrasonic testing. The resonance frequency and resolution of an ultrasonic transducer are closely related to the thickness of piezo-electric materials, backing materials, and the electric impedance matching technique. Among these factors, electrical impedance matching plays an important role because it can reduce the loss and reflection of ultrasonic energy differences in electrical impedance between an ultrasonic transducer and an ultrasonic defects detecting system. An LC matching circuit is the most frequently used electric matching method. It is necessary for the electrical impedance of an ultrasonic transducer to correspond to approximately $50{\Omega}$ to compensate the difference in electrical impedance between both connections. In this study, a 15 MHz immersion ultrasonic transducer was fabricated and an LC electrical impedance circuit was applied to that for having broad-band frequency characteristic.

New Performance Evaluation Method of Focused Ultrasonic Transducers By Using Virtual 3D Graphic (가상 3D 그래픽을 이용한 집속형 초음파 탐촉자 성능평가 방법)

  • Lee, Sun-Heum;Choi, Kwan-Sun;Kim, Dong-Sik
    • The KIPS Transactions:PartB
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    • v.14B no.6
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    • pp.407-412
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    • 2007
  • The performance of ultrasonic testing systems for industrial or medical purpose largely depends on the performance of ultrasonic transducers. Generally, the information about an ultrasonic transducer performance characteristics are expressed by the ultrasonic R/F signal back from a reflector and its frequency characteristics in the data sheet provided by manufacturers. In case of focused ultrasonic transducers, the two pieces of information can, however, hardly assure that the focused ultrasonic transducer would produce well-focused C-scan images. Therefore, we propose the measured size of focal spot and the reconstructed shape of effective focal zone in the focused sound field as novel measures for the performance evaluation of the focused ultrasonic transducers. The process of getting the both measures of the transducers is conducted by the implemented software including sound field scanning and virtual 3D reconstruction functions which requires the echo of a point reflector. The proposed method could, otherwise impossible in the existing method, effectively and simply distinguish superior ones among many transducers made in the same specification and be also used to detect the performance degradation due to the aging of the transducers. Eventually, the quality of performance of the ultrasonic testing systems for industrial or medical purpose is secured.

Ultrasound-Assisted Micellar Extraction for Paclitaxel Purification from Taxus chinensis (Taxus chinensis 유래 파클리탁셀 정제를 위한 초음파를 이용한 마이셀 추출)

  • Park, Ji-Min;Kim, Jin-Hyun
    • Korean Chemical Engineering Research
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    • v.59 no.1
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    • pp.106-111
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    • 2021
  • In this study, an ultrasound-assisted micellar extraction process was developed to efficiently purify the anticancer substance paclitaxel from the plant cell Taxus chinensis. The problem of many extraction steps and long phase separation time in the traditional micellar process could be dramatically improved. The highest paclitaxel yield (~96%, extracted twice) was obtained at 180 W of ultrasonic power and 1.5 h of ultrasonic irradiation time, which was 24.7% higher than that of the traditional method. In addition, the partition coefficient (K) showed a maximum value (24.0) at 180 W of ultrasonic power and 1.5 h of irradiation time. There was no significant difference in the purity of paclitaxel, and the purity of initial paclitaxel (6.81%) increased to 22.0% after purification. Compared to the traditional method, the phase separation time of the back extraction decreased by 40.7-56.2% (ultrasonic power 80 W), 46.3-67.6% (ultrasonic power 180 W), and 51.9-67.6% (ultrasonic power 250 W), respectively. The phase separation time decreased as the ultrasonic power (80-250 W) and irradiation time (0.5-2.5 h) increased.

Development of the hybrid-type ultrasound speaker (하이브리드형 초음파 스피커 개발)

  • Lee, Hyoung-Sang;Kim, Bok-Kyu
    • The Journal of the Acoustical Society of Korea
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    • v.40 no.3
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    • pp.247-253
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    • 2021
  • Directional ultrasonic speakers that are used to hear sound only in a specific area have been continuously researched on various improvements in terms of sound quality and cost compared to general speakers. In this paper, we propose a DSP based hybrid-type ultrasonic speaker that can be heard at the same time as a general speaker in order to compensate for the sound in the low-band range, considering that it is difficult to hear the low-band sound below 500 Hz due to the sensor characteristics of the ultrasonic speaker. In the case of the system that is implemented by simply connecting a general speaker and an ultrasonic speaker, there are issues of high cost and difficulties of control as two amplifiers are used to playback ultrasonic and general sound sources. In addition, sound quality deteriorates due to the difference in playback time between ultrasonic and general sound sources. In order to improve issues of cost, control and sound quality, we developed hybrid-type ultrasonic speaker with a DSP based amplifier that can simultaneously playback by synchronizing the general sound source with the regenerated ultrasonic sound source, in addition to implement the existing CODEC functions such as Dynamic Range Control (DRC) and Equalizer (EQ).

Design and Analysis of Small Size Rotary Ultrasonic Motor Using Finite Element Method (유한요소법을 사용한 소형 로터리 초음파 모터의 설계 및 해석)

  • Kim, Hong-Suk;Rho, Jong-Seok;Joo, Hyun-Woo;Jung, Hyun-Kyo
    • Proceedings of the KIEE Conference
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    • 2006.04b
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    • pp.173-175
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    • 2006
  • 소형화 되어 가는 전기기기에 따른 소형 모터가 요구되고 있다. 소형 모터 중 높은 정지 토크 및 높은 효율 등의 장점을 가진 소형 로터리 초음파 모터는 여러 목적에 쓰이고 있다. 하지만 주로 경험적인 방법 또는 상용 해석툴이 소형 로터리 초음파 모터의 해석에 주로 사용되었다. 따라서 소형 로터리 초음파 모터의 체계적인 해석 방법이 필요하다. 본 논문에서는 우선 소형 로터리 초음파 모터의 동작 원리를 통해 진행파의 존재를 확인하였고, 유한요소법 해석법을 통해 과도 및 정상 상태의 소형 로터리 초음파모터를 설계하고 해석하였다. 이 해석결과를 이용하여 소형 로터리 초음파 모터의 동작 특성 또한 해석하였다.

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