• 제목/요약/키워드: 초경합금재의 선반절삭

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초경합금재의 절삭에 관한 연구 -선반절삭에 있어서 공구의 마멸과 절삭저항-

  • 허성중
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 춘계학술대회 논문요약집
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    • pp.248-248
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    • 2004
  • 초경합금재 (cemented carbides)는 WC(텅스텐 카바이드, 탄화텅스텐)과 Co(코발트)를 주성분으로 한 복합재료로서 저온경도와 고온경도가 뛰어 나며, 압축강도와 강성이 높은 것 등, 제반 물리적 성질이 안정되어 있다 이와 같은 우수한 특징을 이용하여, 초경합금재는 다양한 분야에 이용되고 있는데, 크게 나누어 절삭 공구용으로 뿐만 아니라 IT 관련, 환경 관련 산업용, 광산용 공구, 건설 공구, 철강의 압연 롤러 등의 내마멸, 내충격용 재료에도 많이 사용된다. 이들 가운데, 내마멸, 내충격용으로 사용되는 것은 절삭 공구용 초경합금재에 비해 결합제인 코발트를 많이 함유하며 경질 성분의 텅스텐 카바이드의 입자 지름도 거칠고 크다.(중략)

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초경합금재의 선반절삭에 있어서 PCD공구의 마멸 기구와 절삭성 (Wear Mechanism and Machinability of PCD Tool in Turning Tungsten Carbides)

  • 허성중
    • 한국생산제조학회지
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    • 제22권1호
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    • pp.85-91
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    • 2013
  • The machinability of wear-resistible tungsten carbides and the tool wear behavior in machining of V30 and V50 tungsten carbides using PCD (Poly Crystalline Diamond) cutting tool was investigated to understand machining characteristics. This material is one of the difficult-to-cut materials in present, but their usage has been already broadened to every commercial applications such as mining tools, and impact resistant tools etc. Summary of the results are as follows. (1) Tool wear progression of PCD tools in turning of wear-resistible tungsten carbides were observed specially fast in primary cutting distance within 10m. (2) Three components of cutting resistance in this research were different in balance from the ordinary cutting such as that cutting of steel or cast iron. Those were expressed large value by order of thrust force, principal force, feed force. (3) If presume from viewpoint of high efficient cutting within this research, a proper cutting speed was 15m/min and a proper feed rate was 0.1mm/rev. In this case, it was found that the tool life of PCD tool was cutting distance until 230m approximately. (4) In cutting of wear-resistible tungsten carbides such as V30 and V50, it was recognized that the tool wear rate of V30 was very fast as compared with V50. (5) When the depth of cut was 0.1mm, there was no influence of the feed rate on the feed force. And the feed force tended to decrease as the cutting distance was long, because the tool was worn and the tool edge retreated. (6) It was observed that the tungsten carbides were adhered to the flank.