• 제목/요약/키워드: 초경량 금속구조재

검색결과 8건 처리시간 0.027초

초경량 내부구조 접합판재 제작을 위한 금속내부구조의 설계 변수 분석

  • 정창균;윤석준;성대용;양동열;안동규
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 춘계학술대회 논문요약집
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    • pp.64-64
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    • 2004
  • 최근 복합재료, 신소재 등 다양한 방법을 통해 빔(beam), 바(bar), 패널(panel) 등 초경량 구조재료가 개발되고 있다. 이중 금속 내부구조재를 가진 접합판재(Inner Structured and Bonded panel, ISB panel)은 3차원 형상의 내부구조재가 강성 및 강도를 증가시키는 반면, 부피의 대부분이 비어있어 비강도 및 비강성을 크게 개선시킨다 일반적으로 다양한 트러스 형태의 금속 내부구조물은 허니컴 형상의 내부구조와 유사한 정도로 기계적 특성이 우수하다.(중략)

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미세패턴 프레스 금형을 이용한 대면적 내부구조재 제작에 관한 연구 (A Study on Fabrication of Inner Structure Plate for Large-area Using Micro Patterned Press Mold)

  • 김형종;제태진;최두선;김보환;허병우;성대용;양동열
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 제5회 박판성형 SYMPOSIUM
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    • pp.40-44
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    • 2006
  • Sandwich structures, which are composed of a thick core between two faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Accordingly, the usage of sandwich structure is very widely applied to the aircraft, the automobile and marine industry, etc., because of these advantages. In this paper, we have investigated the buckling protection of an inner structure plate and the useful corrugated configuration for contact, and the fabrication method of the inner structure plate for large area using the continuous molding process. Also, we have guaranteed the accuracy of the molding process through the micro corrugated mold fabrication and secured the accuracy and analyzed aspect properties of the inner structure plate fabricated for a large area using the partial mold process.

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초경량 금속구조재의 제작을 위한 새로운 방안 (A New Way to Manufacture Ultra Light Metal Structures)

  • 강기주;전계포;나성준;주보성;홍남호
    • 대한기계학회논문집A
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    • 제28권3호
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    • pp.296-303
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    • 2004
  • Recently, the ultra light metal structure with periodic and three dimensional truss elements takes attention because of its multi-functionality and substantial heat resistance. However, the complicated fabrication process leading to high cost has been a major obstacle to wide applications. In this paper, a new idea to construct an ultra light structure with periodic, three dimensional truss using metal wires is presented. To prove the practical validity, a Kagome-like structure was fabricated from stamped wires and punched face sheets. It was assembled by soldering. Through three-point bending and compression tests, the strength was evaluated and compared with the theory.

프레스 공정을 이용한 미세 골판형 내부구조재 제작에 관한 연구 (A Study on Fabrication of Inner Structure Plate with Micro Corrugated Using Press Forming)

  • 최두선;제태진;김형종;김보환;허병우;성대용
    • 한국정밀공학회지
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    • 제23권9호
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    • pp.61-67
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    • 2006
  • Sandwich structures, which are composed of a thick core between two faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Accordingly, the usage of sandwich structure is very widely applied to the aircraft, the automobile and marine industry, etc., because of these advantages. In this paper, we have investigated the buckling protection of an inner structure plate and the useful corrugated configuration for contact, and the fabrication method of the inner structure plate for large area using the continuous molding process. Also, we have guaranteed the accuracy of the molding process through the micro corrugated mold fabrication and secured the accuracy and analyzed aspect properties of the inner structure plate fabricated for a large area using the partial mold process. We have compared molding simulation according to the aspect thickness of the corrugated configuration with the molding experiment results.

확장금속망을 이용하여 제작된 준카고메 트러스 중간층을 갖는 샌드위치 판재의 기계적 거동 (Mechanical Behavior of Sandwich Panels with Quasi-Kagome Truss Core Fabricated from Expanded Metals)

  • 임채홍;임지현;정재규;임종대;강기주
    • 대한기계학회논문집A
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    • 제30권9호
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    • pp.1078-1085
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    • 2006
  • Many studies have been focused on how to manufacture ultra light metal structures and optimize them. In this study, we introduced a new idea to make sandwich panels with quasi-Kagome truss cores. First, metal sheets with a peculiar pattern of slits were expanded to be meshes, they are crimped into a triangular wave pattern, and then one third of struts were bent reversely to be quasi-Kagome trusses. Finally, two face sheets were bonded on the upper and the lower sides. The bending strength was estimated through elementary mechanics for the sandwich specimens with two kinds of face sheet the results of estimation were compared with the those of finite element analyses and experiments.

초경량 금속 구조재 직조장치의 설계 및 제작 (Design and Construction of a Loom for Obtaining Ultra-Light Metal Structure)

  • 김판수;강기주
    • 대한기계학회논문집A
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    • 제34권9호
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    • pp.1235-1240
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    • 2010
  • 와이어직조 카고메(WBK)는 나선형으로 성형된 와이어를 6 방향에서 조립하여 제작된다. 지금까지의 WBK 는 수작업으로 조립되어 왔지만, 산업적 적용을 위해서는 조립공정의 자동화가 필수적이다. 또한, 유연한 와이어로 WBK를 제작할 경우 기하학적 형상을 유지할 수 없으므로 직조기와 같은 자동화 기계의 개발이 절실하다. 이번 연구에서는, 유연한 와이어를 이용하여 WBK 를 제작하는 직조기를 설계 및 제작하였다. 이 직조기는 상부 플레이트의 회전운동과 와이어를 삽입하는 장치의 병진운동으로 작동 된다. 그리고 이미 삽입된 와이어 간의 간섭을 방지하기 위한 빗살장치는 다층의 카고메망 사이에 위치된다. 또한 이 직조기는 나선형 와이어와 직선형 와이어로 구성된 semi-WBK 의 제작에도 이용될 수 있다.

와이어를 이용하여 제작된 옥데트 트러스 샌드위치 판재의 압축 및 굽힘 거동 (Compressive and Bending Behavior of Sandwich Panels with Octet Truss Core Fabricated from Wires)

  • 임지현;나성준;구만회;강기주
    • 대한기계학회논문집A
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    • 제29권3호
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    • pp.470-476
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    • 2005
  • Ultra light metal structures have been studied for several years because of their superior specific stiffness, strength and potential of multi functions. Many studies have been focused on how to manufacture ultra light metal structures and optimize them. In this study, we introduced a new idea to make sandwich panels having octet truss cores. Wires bent in a shape of triangular wave were assembled to construct an Octet truss core and it was bonded with two face sheets to be a sandwich panel. The bending & compressive strength and stiffness were estimated through elementary mechanics for the sandwich specimens with two kinds of face sheets and the results were compared with the ones measured by experiments. Some aspects of assembling and mechanical behavior were discussed compared with Kagome core fabricated from wire, which had been introduced in the authors' previous work.