• Transactions of the Korean Society of Automotive Engineers
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• v.16 no.1
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• pp.106-113
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• 2008

The starter motor noise is usually well identified by the customers since it is operated while the engine is quiet, and leaves distinct impressions of the vehicle. In this study the design of experiments(DOE) was applied to the identification of the noise sources of direct drive starter motor since this process usually requires lengthy analysis and elaborate experiments. In the first stage of the test, five controllable factors(alignment and dynamic unbalance of armature, tightening torques of T/bolt and center bracket bolt, and alignment of the center bracket-yoke-rear bracket), excluding static unbalance, are sorted out of all possible factors. Test results showed that the dynamic unbalance and misalignment of armature are the major factors. However, the error level of the first test was relatively high, indicating that there might be some missing major factors. In the second stage test the results showed that both static and dynamic unbalances are the dominant factors contributing to more than 80% of the overall noise, while the misalignment contributes around 12%. Error of the second test was about 4% that could be considered satisfactory. The noise level of the optimal product was predicted to be reduced by 19dBA, and verification test showed the average noise reduction of 16.8dBA with the standard deviation of 3.2dBA, and proved the usefulness of the whole DOE process.

• Proceedings of the KIPE Conference
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• 2012.07a
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• pp.136-137
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• 2012

본 논문에서는 하이브리드 전기자동차의 전장시스템 에너지 공급을 위한 보조배터리 충전용 저전압 직류 변환장치(Low voltage DC-to-DC Converter, LDC)를 제안한다. 차량 탑재용의 특성상 소형 경량화 설계 기술을 통한 연비증가, 동력성능의 향상이 매우 중요하다. 본 논문에서 제안하는 LDC는 부스트와 포워드 컨버터 구조를 혼합한 형태로 부스트 컨버터의 입력 인덕터를 변압기로 대체하여 포워드 컨버터와 결합시킴으로서 출력전압의 승 강압 동작을 구현한다. 따라서 차량 시동 시 내연기관을 구동하기 위한 승압모드로 동작하고, 그 외 일반적인 경우는 차량 내 각종 전장부하에 전력을 공급하기 위한 강압모드로 동작된다. 제안된 컨버터의 동작 모드에 따른 이론적 분석을 시행하고 PSIM을 이용한 시뮬레이션을 통해 타당성을 검증한다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.20 no.6
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• pp.74-79
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• 2019

The military vehicle produces electric power through an engine-integrated serial hybrid generator that is connected to the engine and does not have a separate generator installation space. However, depending on the mechanical characteristics of the connection between the generator and the engine, iron oxide for internal rusting and lubrication grew scattered. The iron oxide is adhered to the starter to deteriorate the starting performance, and there is a problem that the noise of the leg due to wear of the gear is increased. To solve this problem, the connection spline material and the surface treatment of the engine were improved and the shape was changed to a grease sealing type to prevent the generation of iron oxide inside. As the shape of the generator connector composing the shafting system was changed, the integrity of the structure was confirmed through the torsional endurance test. In addition, through the actual vehicle load test, it was verified that no corrosion occurred during the target life span without internal corrosion. It was confirmed that the anti-scattering structure of the grease effectively suppresses the generation of iron oxide, thereby reducing the noise generated from the generator. In this paper, we propose a fundamental solution to the degradation of the starter and the noise generation by preventing the back corrosion caused by the serial hybrid generator installed between the engine and the transmission.

• Proceedings of the KIPE Conference
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• 2013.07a
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• pp.145-146
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• 2013

응급상태가 발생하면 여러 가지 응급구조장비를 탑재한 차량이 출동하여 현장에서 각종 구조 활동을 진행한다. 긴급 구난차량에는 각종 구조장비를 보유하고 있으며, 구조대원의 숙련도에 따라 구조결과는 약간씩 다르게 나타날 수 있지만 구조장비의 성능과 사용상의 편리성에 많은 영향을 받을 수 있다. 본 논문에서는 응급구조 차량의 엔진출력의 잉여분을 충분히 활용하여 엔진실 내에 장착이 가능한 고효율 발전을 설비하여 엔진의 시동만으로 전력을 생산하고 발생된 전압을 전력변환기를 통해 안정적인 전력을 확보하여 사용의 편의성을 도모할 수 있는 전원장치를 개발하였다.