• Title/Summary/Keyword: 진동 교반기

Search Result 19, Processing Time 0.024 seconds

A Development of Vibration Analysis Technique of A Mixer (교반기의 진동 해석 기술 개발)

  • Park, Jin-Ho;Lee, Jeong-Han;Kim, Bong-Soo;Ahn, Chang-Gi;Kang, Mun-Hu;Joo, Yoon-Sik
    • 유체기계공업학회:학술대회논문집
    • /
    • 2003.12a
    • /
    • pp.421-426
    • /
    • 2003
  • Recently, mixers are being widely used in the water purification plant in order to increase the filtration efficiency. The mixer normally consists of impeller, shaft, hub, reduction gear, and the driving motor. It is one of the key design issues to confirm that the vibration caused by the rotation of the shaft should not coincide with the natural vibration frequency of the shaft itself. The vibration characteristics of the hydrofoil type mixer, which is the most widely used in real plants are evaluated through the finite element modeling and verified by experiment using the mock-up facility. The fundamental natural frequency of the mixer's shaft is found to be around 1.8 Hz which showed in good agreement with the experiment. The higher natural frequencies to the 2nd, 3rd, and 4th modes are also verified by the experiment. Thus the developed model is to be utilized for the structural design of the real mixer system.

  • PDF

The Effect of Karman Vortex for Mixing in a Micro-channel with an Oscillating Micro-stirrer (진동 교반기가 있는 미소채널에서 혼합에 대한 Karman 와의 영향)

  • An, Sang-Joon;Maeng, Joo-Sung;Kim, Yong-Dae
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.30 no.2 s.245
    • /
    • pp.144-152
    • /
    • 2006
  • In order to consider the effect of Karman vortex for mixing, mixing indices are calculated for 4 models of micro channel flows driven from the combinations of a circular cylinder and a oscillating stirrer. And their results are compared to that of a simple straight micro channel flow(model I). The mixing rate is improved 5.5 times by Karman vortex (model II) and 11.0 times by the stirrer(model III) respectively. In case of successive mixing by the cylinder and the stirrer(model IV), $27\%$ of shortening the channel length for the complete mixing as well as 1.37 times improvement of mixing efficiency then model III. And then, variation of mixing indices are much stable comparing with the others. Thus, it is found that the Karman vortex plays a good role as a pre-mixing method. The D2Q9 Lattice Boltzmann methods are used.

Vibration Analysis of Shaft with Impeller for Resin Chock Mixing Machine (Resin Chock 교반기용 임펠러가 달린 축의 진동해석)

  • Hong, Do-Kwan;Park, Jin-Woo;Baek, Hwang-Soon;Ahn, Chan-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.32 no.11
    • /
    • pp.970-977
    • /
    • 2008
  • This paper deals with the dynamic characteristics of the shaft with impeller model which is the most important part in developing the resin mixing machine. Through reverse engineering, it is possible to make the shaft with impeller geometry model which is necessary vibration characteristic analysis by commercial impeller. The natural frequency analysis and structural analysis using finite element analysis software are performed on the imported commercial shaft with impeller model. The most important fundamental natural frequency of the shaft with impeller model is around 14.5 Hz, which well agrees with modal testing. The most effective design variables were extracted by ANOM(analysis of means) and pareto chart. This paper presents approximation 2nd order polynomial as design variables using RSM(response surface methodology). Generally, RSM take 2 or 3 design variables, but this method uses 5 design variables with table of mixed orthogonal array. Further more, the analyzed result of the commercial shaft with impeller is to be utilized for the structural design of resin chock mixing machine.

Investigation on the Excessive Vibration of A Mixer Facility in A Water Purification Plant (정수장용 교반기 시설의 과진동 원인 분석)

  • Park, Jinho;Lee, Jeong-Han;Kim, Bong-Soo;Kang, Mun-Hu;Kim, Dong-Soo;Joo, Yoon-Sik
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2002.11a
    • /
    • pp.336.1-336
    • /
    • 2002
  • Recently, mixers are being widely used in the water purification plant in order to increase the filtration efficiency. The cause of an excessive vibration of a base structure to which the mixers are supported, has been evaluated through modal analysis on the mixer shaft and vibration measurements during operation. The fundamental natural frequency of the mixer shaft is found to be around 1.8 Hz and the main vibratory frequency around 30 Hz. (omitted)

  • PDF

A Study on Structural Safety and Advanced Efficiency for a Drywell Type Reducer (누유방지형 감속기의 구조적 안전성 및 토크효율 향상에 관한 연구)

  • Oh, Sang-Yeob
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.35 no.11
    • /
    • pp.1399-1406
    • /
    • 2011
  • The reducer of the mixer is one of the main parts of the processor used for water and wastewater treatment. In this study, an advanced reducer with a drywell structure was developed in order to prevent oil leakage during operation in the field. During the development of the advanced reducer prototype, a mockup, a metal mold, and a cast were made using CAD and a CNC machine. The structural safety of the reducer prototype's lower housing (drywell structure) was checked using the ALGOR commercial FEM analysis code, which yielded a von Mises stress of about 123 N/mm2, which is below the yield stress of 250 N/$mm^2$, and a natural frequency of about 650-700 Hz. In addition, the torque transmission efficiency for the advanced prototype was 95.87%, which is about 8% more than that found in a previous study, 88.45%, and the sound level was below 75 dB. Furthermore, no oil leakage or abnormal sound or vibration occurred. Therefore, an optimally designed advanced reducer prototype has been successfully developed.

Vibration Characteristics of Impeller Shaft for Mixing Machine According to the Positions of a Bearing Support (교반기용 임펠러가 달린 축의 베어링 지지점에 따른 진동특성)

  • Hong, Do-Kwan;Ahn, Chan-Woo;Baek, Hwang-Soon;Choi, Seok-Chang;Park, Il-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.8 no.3
    • /
    • pp.68-73
    • /
    • 2009
  • This paper deals with the dynamic characteristics of the impeller shaft model which is the most important part in developing the resin mixing machine. The can is rotating by air motor in mixing machine. Then the end of shaft is fixed. The bearing support is to increase the fundamental natural frequency. The natural frequency analysis using finite element analysis software are performed on the imported commercial impeller shaft model. This paper presents calculated bearing stiffness of Soda, Harris and modified Harris formula considering contact angle according to bearing supported position. The most important fundamental natural frequency of the impeller shaft except bearing support is around 13.932 Hz. This paper presents one bearing and two bearings support position to maximize the 1st natural frequency. The maximized fundamental natural frequency is around 48.843 Hz in one bearing support and 55.52 Hz in two bearings support.

  • PDF

드럼식 세탁기의 진동/소음 저감 대책

  • 박정수;김형균
    • Journal of KSNVE
    • /
    • v.7 no.6
    • /
    • pp.881-887
    • /
    • 1997
  • 우리가 일상생활에서 사용하는 가전제품 중에서 소음 진동이 발생하여 생활에 영향을 미치는 제품으로 세탁기를 들 수 있다. 세탁기의 종류는 회전하는 축의 방향에 의해 수직축(vertical axis)과 수평축 (horizontal axis) 방식으로 나누며 국내, 일본및 동남아시아 등에서 사용하는 펄세이터식(pulsator type) 세탁기와 미국을 비롯한 미주에서 사용하는 애지테이터식(agitator type)세탁기는 전자에 속하고 유럽에서 사용하는 드럼식(drum type) 세탁기는 후자에 속한다. 드럼 세탁기의 장점은 물을 적게 사용하고, 삶는 세탁이 가능하며, 건조 기능을 갖고 있으므로 별도의 건조기가 필요없어서 공간을 절약하는 것이다. 또 빨래가 펄세이터나 애지테이터 등의 교반체와 직접 접촉하지 않기 때문에 빨래의 마모가 적다. 드럼식 세탁기의 단점으로는 가격이 펄세이터식이나 애지테이터식에 비해서 비싸고, 무게가 무거우며, 탈수시에 소음과 진동이 심하다. 특히 탈수시 발생하는 소음과 진동은 이방식의 세탁기의 가장 큰 약점이다. 지금까지는 드럼식 세탁기의 진동 소음을 감소시키려는 적극적인 노력이 없었는데, 볼밸런스를 적용한 드럽 세탁기를 개발하여 소음과 진동을 획기적으로 감소시켰다.

  • PDF

Numerical Study for Mixing Characteristics of an Oscillating Micro-stirrer (미소진동교반기의 혼합특성에 대한 수치적 연구)

  • Kim, Yong-Dae;Maeng, Joo-Sung
    • 유체기계공업학회:학술대회논문집
    • /
    • 2006.08a
    • /
    • pp.309-312
    • /
    • 2006
  • Effective mixing is an important problem in microfluidics for chemical and biomechanical applications. In this study, the influences of the Reynolds number and the oscillating frequency on mixing characteristics of micro-stirrer are studied in a microchannel with single stirrer. The influence of fluid inertial effects in an active mixer is first discussed. It is found that the stirring effects by stirrer oscillation are promptly attenuated at low Reynolds number, which makes greatly difficult the rapid mixing. As the inertial effects are increased, the chaotic advection is generated and then developed. The mixing phase is finally developed some mushroom shaped structure. And the mixing efficiency is also studied as a function of the oscillating frequency. We found that the mixing efficiency does not always increase with higher oscillating frequency of stirrer. Consequently, we found the functional relation between the optimal frequency of a stirrer and the Reynolds number.

  • PDF

The removal of iron oxides from raw materials by superconducting magnetic separator (초전도 자기분리를 이용한 원료에서의 철산화물 제거)

  • Kwon, Jun-Mo;Ha, Dong-Woo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2010.03b
    • /
    • pp.21-21
    • /
    • 2010
  • 현재 시대에는 자원의 부족으로 인하여 원재료의 낮은 등급을 정제하는 것이 중요하다. 자기분리 기술이 산업 계 원재료들의 정제에 적용되는 것이 기대된다. 예를 들면 고순도의 유리나 절연체를 제작하기 위한 원재료에서 철산화물의 제거는 매우 중요하다. 자기를 띠는 입자들과 자기분리 필터 와이어 사이에 발생하는 끌어당기는 힘은 다른 자기분리와 비교 할 때 초전도 자기분리에서 훨씬 강하다. 초전도 마그네트를 이용하여 높은 자기장을 형성하기 때문에 일반 자기분리의 자성 입자 포획력을 능가한다. 본 연구에서는 습식 조건에서 산업계 원재료로부터 철계 산화물을 제거하기 위해서 초전도 자기문리를 사용하여 실험하였다. 실험에 사용된 시료는 유리원료로 사용되는 2종류로 시료A는 0.1 ~ 0.3 mm의 평균입도를 갖는 모래형상이며 시료B는 평균입도 0.03 ~ 0.1 mm의 고운모래 형태이다. 자기분리를 위해 상온에서 100 mm의 직경을 갖는 600 mm의 높이의 전도냉각형 Nb-Ti 초전도 마그네트를 사용하였으며 시료를 위에서 공급하고 아래로 배출되도록 수직형으로 설치하였다. 시료 500 g과 증류수 2 L를 혼합하여 교반시키고 6 T의 자기장 하에서 실험하였다. 자기분리 필터는 초전도 마그네트에서의 자기장의 분포를 해석하여 디자인하였다. 자기분리 필터의 자기적 특성을 알아보기 위해 진동시료형 자력계를 사용하였다. 산업계 원재료는 X선 형광분석기를 사용하여 성분을 분석하였다. 산업계 원재료를 이용하여 초전도 자기분리를 실시한 결과 철계 산화물은 시료A에서 43.5 %제거되었으며 시료B에서는 77.3%제거되었다.

  • PDF