• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.5
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• pp.121-128
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• 2012

The optimization of cooling system parameters for designing injection mold is very important to acquire the highest part quality. In this paper, the integration of computer simulations of injection molding and Analysis of Variance(ANOVA) with orthogonal array was used as a design tool to optimize the cooling system parameters aimed at minimizing the part warpage. The design optimizer was applied to find the optimum levels of cooling system parameters for a dustpan. This optimization resulted in more uniform temperature distribution over the part and significant reduction of a part warpage, showing the capability of present method as an effective design tool. The whole optimization process was performed systematically in a proper number of cooling simulations. The design optimizer can be utilized effectively in the industry practice for designing mold cooling system with less cost and time.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.8 s.185
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• pp.119-126
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• 2006

Kriging model is widely used as design DACE(analysis and computer experiments) model in the field of engineering design to accomplish computationally feasible design optimization. In this paper, the optimization of gate valve was performed using Kriging based approximation model. The DACE modeling, known as the one of Kriging interpolation, is introduced to obtain the surrogate approximation model of the function. In addition, we describe the definition, the prediction function and the algorithm of Kriging method and examine the accuracy of Kriging by using validation method.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.28 no.9
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• pp.1399-1407
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• 2004

Structural optimization has been carried out in continuous design space or in discrete design space. Generally, available designs are discrete in design practice. However, the methods for discrete variables are extremely expensive in computational cost. An iterative optimization algorithm is proposed for design in a discrete space, which is called a sequential algorithm using orthogonal arrays (SOA). We demonstrate verifying the fact that a local optimum solution can be obtained from the process with this algorithm. The local optimum solution is defined in a discrete design space. Then the search space, which is a set of candidate values of each design variables formed by the neighborhood of a current design point, is defined. It is verified that a local optimum solution can be found by sequentially moving the search space. The SOA algorithm has been applied to problems such as truss type structures. Then it is confirmed that a local solution can be obtained by using the SOA algorithm

• Proceedings of the KSME Conference
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• 2004.04a
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• pp.1005-1010
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• 2004

The structural optimization has been carried out in the continuous design space or in the discrete design space. Generally, available designs are discrete in design practice. But methods for discrete variables are extremely expensive in computational cost. In order to overcome this weakness, an iterative optimization algorithm was proposed for design in the discrete space, which is called as a sequential algorithm using orthogonal arrays (SOA). We focus to verify the fact that the local solution can be obtained throughout the optimization with this algorithm. The local solution is defined in discrete design space. Then the search space, which is the set of candidate values of each design variables formed by the neighborhood of current design point, is defined. It is verified that a local solution can be founded by moving sequentially the search space. The SOA algorithm has been applied to problems such as truss type structures. Then it is confirmed that a local solution can be obtained using the SOA algorithm

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2013.05a
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• pp.130-131
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• 2013

최근 연구에서는 상용 통계분석 프로그램인 Minitab을 사용하여 실험 요소 설계 및 최적 공정조건을 구하는데 많이 이용하고 있다. 본 연구에서는 도금 제품의 Peeling 최적화를 위해 도금 전처리 공정인 에칭 및 화학 니켈 공정 시간을 인자로 설정하였다. 또한 2인자 2수준(2 factor 2 Level)의 직교 배열표를 구성하고 도금 제품의 밀착성을 만족하는 범위 내에서 설계변수에 의한 반응표면법(Response surface analysis)을 사용하여 최적 조건을 설정하였다. 실험 결과, 에칭 및 화학니켈 공정 시간의 주효과도에서 에칭 공정시간이 낮을수록, 화학니켈 공정시간이 높을수록 Peeling 값이 향상된다는 결과를 얻었다. 그리고 최적 조건을 도출하기 위한 방법으로 반응표면 설계법 중의 중심합성법을 사용하여 에칭(10min 15sec)및, 화학니켈(10min 15sec)의 최적 공정 시간을 도출하였다.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.22 no.1
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• pp.112-118
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• 2013

Formula race car is generally recognized as a vehicle which is optimally designed for on-road race track with the regulations of race host bodies. Especially, the uprights of suspension system decisively have effects on the performance of cornering and stability of race car's driving performance, which are very important factors in the design of race car. This paper is a study of optimal upright design of F1800 grade formula race car which are normally used in professional race circuit in Korea. To design optimally the front upright of F1800 formula race car, Taguchi's orthogonal array, which is known for more useful method than full factorial design experimental method in cost and time, is used with CAE method such as FEM analysis. And the result of this paper shows that Taguchi's orthogonal array employed for this optimal design is very useful for designing the front upright of race car by minimizing its weight as well as keeping its safety factor as enough as designer wants in the view of quality, cost and delivery at the early design step.

• The Journal of Korean Institute of Electromagnetic Engineering and Science
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• v.7 no.2
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• pp.105-116
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• 1996

The design and analysis of the transversely fed EMC(electromagnetically coupled) microstrip dipole have been accomplished by using the integral equation and MOM(method of moment)in frequency domain in order to find the current distribution of the dipole. In this study, we proposed the possibilities for design and analysis of EMC micro-strip dipole array antenna by means of calculating the current distribution of each dipole directly using the FDTD(finite difference time domain) method. In this case, we applied the formulation which is the finite difference expression of the Maxwell's integral equation. From the current distribution of each dipole, we calculated the far field electric component and showed that the calculation process and running time was reduced with respect to the method which calculates the radiation field with surface electric and magnetic current density.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.10
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• pp.1621-1626
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• 2001

The structural optimization have been carried out in the continuous design space or in the discrete design space. Methods fur discrete variables such as genetic algorithms , are extremely expensive in computational cost. In this research, an iterative optimization algorithm using orthogonal arrays is developed for design in discrete space. An orthogonal array is selected on a discrete des inn space and levels are selected from candidate values. Matrix experiments with the orthogonal array are conducted. New results of matrix experiments are obtained with penalty functions leer constraints. A new design is determined from analysis of means(ANOM). An orthogonal array is defined around the new values and matrix experiments are conducted. The final optimum design is found from iterative process. The suggested algorithm has been applied to various problems such as truss and frame type structures. The results are compared with those from a genetic algorithm and discussed.

• Transactions of the Korean Society of Automotive Engineers
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• v.10 no.6
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• pp.125-132
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• 2002

Bumpers are structural components to reduce physical damage to the front and rear ends of a passenger motor vehicle from low speed collisions. Damage assessment and the protectiveness are the commonly used designing criteria but in this study, relative displacements of the bumper are examined. To absorb the crash energy without significant damage to the bumper itself, foam material is installed between fascia and beam. However, it is not easy to predict the exact displacements generated in bumper structures through FEM because the compressive stress-strain curve of a foam material depends on strain rates that deviates significantly on each trial. Under this uncertain condition, a range of displacements is calculated and the optimum design is performed using the design of experiments. The result will be used to find the design that minimizes the weight within displacement constraints. The orthogonal array of L9 is introduced to find the optimum of the design variables that considers the thickness of inner beam, outer beam and stay, This study will suggest the design procedure of a front bumper using the uncertain stress-strain curve of a foam material.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.1
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• pp.129-135
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• 2013

There is not enough absorption space in the side of a vehicle so injuries to a passenger are higher compared to frontal impact injuries. For the protection of the passenger in the event of a side impact, vehicle regulations and new car assessment program(NCAP) are implemented all over the world. However, passive safety such as absorption technology of vehicle body itself is limited due to the narrow space of the side part. At the present time, it is well known that a side airbag including a curtain airbag is the most effective system to protect the passenger during a side impact. In this study, optimum design of the curtain airbag is carried out to reduce Head Injury Criterion(HIC) of the passenger. Based on crashworthiness simulation, an orthogonal array is selected based on the defined design variables, the response surfaces are generated from the orthogonal array and optimization is conducted with the surfaces.