• Title/Summary/Keyword: 증류 공정

Search Result 313, Processing Time 0.026 seconds

Pervaporation process simulation for ethanol dehydration (에탄올 탈수를 위한 투과증발 공정 모사)

  • 이규현;유제강;장재화;안승호
    • Proceedings of the Membrane Society of Korea Conference
    • /
    • 1995.04a
    • /
    • pp.38-39
    • /
    • 1995
  • 최근 자동차 대체 연료로 가솔린에 10% 무수에탄올이 혼합된 Gasohol 사용에 관한 관심이 고조되고 있으며, 이는 Gasohol이 자동차 배기 가스중의 일산화탄소 및 탄화수소 함유량을 감소시켜 대기 오염을 줄일 수 있기 때문이다. Gasohol에 사용되는 무수에탄올의 농도는 99.5% 이상이어야 하며, 이러한 고순도의 에탄올을 제조하기 위해서는 물과 에탄올의 공비 혼합물(95.6% 에탄올)로부터 공비증류, 분자체 흡착, 투과증발과 같은 분리 조작을 이용하여 물을 제거하는 공정이 필요하다. 현재 에탄올 탈수에는 공비증류가 많이 사용되고 있으나 공비증류는 에너지 사용량이 많을 뿐더러 유독한 Entrainer를 첨가하기 때문에 투과증발과 같은 저 에너지 소비형, 환경친화적인 공정으로의 전환이 이루어지고 있다. 에탄올 탈수용 투과증발 플랜트는 전세계 20여개가 가동되고 있으며, 상업화된 플랜트의 대부분은 독일의 Deutsche Carbone사가 제조한 PVA/PAN 투과증발 복합막을 사용하고 있다. 투과증발 시스템은 물에 대한 친화도가 높은 투과증발막 및 모듈, 기타 분리 구동력을 높여주기 위한 Heater, 진공펌프, 냉각기, 열 교환기 등의 주변 설비로 구성되며, 투과증발 시스템 개발을 위해서는 우수한 막/모듈 제조와 아울러 최적 공정 설계 기술 개발이 필수적이라 하겠다.

  • PDF

A Study on the Simulation of Toluene Recovery Process using Sulfolane as a Solvent (Sulfolane 용매를 이용한 톨루엔 회수공정의 모사에 관한 연구)

  • Cho, Jungho
    • Korean Chemical Engineering Research
    • /
    • v.44 no.2
    • /
    • pp.129-135
    • /
    • 2006
  • In this study, computer modeling and simulation works were performed to obtain nearly pure toluene product from toluene containing non-aromatic compounds using sulfolane as a solvent through an extractive distillation process. NRTL liquid activity coefficient model was adopted for phase equilibrium calculations and Aspen Plus release 12.1, a commercial process simulator, was used to simulate the extractive distillation process. In this study, it was concluded that the toluene product with a purity of 99.8 percent by weight and a recovery of 99.65 percent was obtained through an extractive distillation process.

Design of Naphtha Splitter Unit with Petlyuk Distillation Column Using Aspen HYSYS Simulation (Aspen HYSYS를 이용한 나프타 분리공정의 Petlyuk Distillation Column 설계)

  • Lee, Ju-Yeong
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.19 no.2
    • /
    • pp.21-27
    • /
    • 2018
  • FRN (Full range Naphtha) is distilled from crude oil in a Naphtha Splitter Unit and is separated into the Light Straight Naphtha, Heavy Naphtha, and kerosene according to the boiling point in sequence. This separation is conducted using a series of binary-like columns. In this separation method, the energy consumed in the reboiler is used to separate the heaviest components and most of this energy is discarded as vapor condensation in the overhead cooler. In this study, the first two columns of the separation process are replaced with the Petlyuk column. A structural design was exercised by a stage to stage computation with an ideal tray efficiency in the equilibrium condition. Compared to the performance of a conventional system of 3-column model, the design outcome indicates that the procedure is simple and efficient because the composition of the liquid component in the column tray was designed to be similar to the equilibrium distillation curve. An analysis of the performance of the new process indicated an energy saving of 12.3% under same total number of trays and with a saving of the initial investment cost.

Process Optimization Using Regression Analysis of Distillation Processes for the Recovery of Propylene Glycol Monomethyl Ether Acetate (PGMEA) Containing Waste Organic Solvent (폐액 중 프로필 글리콜 모노메틸 에테르 아세테이트(PGMEA) 회수하는 증류공정에서 회귀분석을 이용한 공정 최적화)

  • Choi, Yong-Seok;Byun, Hun-Soo
    • Korean Chemical Engineering Research
    • /
    • v.53 no.2
    • /
    • pp.181-192
    • /
    • 2015
  • The aim of this study is to obtain optimum process condition for using two tower distribution to recycle the waste Propylene Glycol Monomethyl Ether Acetate (PGMEA) that is formed after washing LCD. The optimum process condition for the content of PGMEA, which is dependent variable, at 1st distillation was calculated according to Bottom temperature (BTM temperature), Reflux amount, Feed amount, Feed temperatures, and the optimum process conditions and optimum factors for the content of PGMEA at 2nd distillation according to Bottom temperature (BTM temperature), Reflux amount, Feed amount, Feed temperatures. At 1st distillation, Reflux amount, Feed amount, and Feed temperature are significant variables. However, it is found that the BTM temperature range is not significant in the range of process condition used in this study. The optimum process conditions are based on $5700{\ell}$ of Feed amount, $2500{\ell}$ of Reflux amount, $165^{\circ}C$ of BTM temperature, and $130^{\circ}C$ of Feed temperature. For the this condition, the predicted content of PGMEA was calculated as 92.12~94.62%. Significant factors at 2nd distillation are Reflux amount, Feed amount, and BTM temperature. Multicollinearity is between Reflux amount and BTM temperature. BTM was omitted in the multiple regression equation because there is a strong positive correlation between Reflux amount and BTM temperature. Base on $199^{\circ}C$ of BTM temperature, The optimum process conditions are based on $4275{\ell}$ of Feed amount, $6200{\ell}$ of Reflux amount and $130^{\circ}C$ of Feed temperature. In this condition, the predicted content of PGMEA was calculated as 99.0~99.5%.

Simulation and Optimization Study on the Pressure-Swing Distillation of Ethanol-Benzene Azeotrope (Ethanol-Benzene 공비혼합물의 분리를 위한 압력변환 증류공정의 전산모사)

  • Park, Hoey Kyung;Kim, Dong Sun;Cho, JungHo
    • Korean Chemical Engineering Research
    • /
    • v.53 no.4
    • /
    • pp.450-456
    • /
    • 2015
  • In the present study, modelling and optimization of ethanol-benzene separation process were performed using pressure-swing distillation. Order to obtain a reliable results, vapour-liquid equilibrium (VLE) experiments of ethanol-benzene binary system were performed. The parameters of thermodynamic equation were determined using experimental data and the regression. The pressure-swing distillation process optimization was performed to obtain high purity ethanol and high purity benzene into a low-high pressure columns configuration and a high-low pressure columns configuration. The heat duty values of the reboiler from simulation were compared, and the process was optimized to minimize the heat duty.

Entrainer-Enhanced Semi-Batch Reactive Distillation for Synthesis of Butyl Acetate (부틸 아세테이트 합성을 위한 공비첨가제 사용 반회분식 반응증류)

  • Yang, Jeongin;Jeon, Hyeongcheol;Han, Myungwan
    • Korean Chemical Engineering Research
    • /
    • v.55 no.3
    • /
    • pp.341-352
    • /
    • 2017
  • Butyl acetate is produced from acetic acid and butanol via an esterification reaction in a reactive distillation column. Entrainer can be used for efficient removal of produced water from the reaction region, leading to significant improvement of the column performance. Batch reactive distillation has clear advantages over continuous one in terms of flexibility and adaptability in a small plant. We studied batch and semi-batch reactive distillation processes through process simulation and pilot-scale experiments. We investigated process configuration and type of entrainer for improvement of the column performance and suggested a novel cyclic operation strategy using the semi-batch reactive distillation column. The cyclic strategy was shown to give relatively high production rate and stable operation.

Optimization of Distillation-Pervaporation Membrane Hybrid Process for Separation of Water/Organic Solvent Mixtures (물/유기용매 분리를 위한 증류-투과증발막 혼성공정의 최적화)

  • Yang, Jeongin;Han, Myungwan
    • Korean Chemical Engineering Research
    • /
    • v.56 no.1
    • /
    • pp.29-41
    • /
    • 2018
  • Separating a mixture having an azeotrope or low relative volatility with single distillation column is difficult. Separating water-acetic acid mixture and water-ethanol mixture with a distillation column consumes a lot of energy. Pervaporation membrane can be used to separate the mixture in the concentration region where separation is difficult with distillation. We simulated a distillation-membrane hybrid process where membrane is located on the head of the distillation column for efficient separation of water-acetic acid and water-ethanol mixture. Permeability data were obtained from experiments and literature. We formulated an optimization problem for the process with total annual cost (TAC) as an objective function and major design variables as optimization variables. Major optimization variable affecting TAC of the hybrid process was shown to be distillate concentration. We also suggested a simplified optimization procedure to get a close-to-optimal solution.

Ethanol dehydration pilot test with pervaporation technology (투과증발법을 이용한 에탄올 탈수 파일럿 시험)

  • 이규현;유제강;장재화;안승호
    • Proceedings of the Membrane Society of Korea Conference
    • /
    • 1994.10a
    • /
    • pp.42-45
    • /
    • 1994
  • 정밀화학, 제약산업 등에 필요한 에탄올, IPA 등과 같은 유기용매를 고순도로 농축하는 공정은 유기용매와 물과의 혼합물이 일정 농도에서 공비점을 형성하여 일반 증류로는 분리하기 힘들어 Benzene, Cycloheaxane 드의 Entrainer를 첨가하여 상대휘발도를 변화시켜 분리하는 공비증류가 이용되고 있다. 그러나 공비증류는 에너지 사용량이 많고 유독한 물질을 사용하므로 투과증발법과 같은 저에너지 소비형, 환경 친화적인 공정에 대한 관심이 높아지고 있다. 투과증발법에 의한 유기용매 농축공정은 물과의 친화성이 높은 비다공성 막을 이용하여 선택적으로 물을 투과하여 유기용매를 탈수하는 방법으로 투과를 위한 Driving force는 Feed side와 Permeate side사이의 Chemical potential gradient로 이는 물에 대한 Partial vapor pressure differnece로 다음과 같이 표시된다. $\Delta \mu_{F/P.W} = RT ln\frac{y_WP_P}{x_W\gamma_WP_{o.W}}$ 따라서 투과속도를 높이기 위해서 Permeate side를 진공상태로 하여 투과하는 물질을 기화시키고 이를 다시 응축하여 Permeate side의 압력을 낮게 유지시켜야 한다.

  • PDF

카드뮴 증류거동 조사 및 전해에 의한 Cd-Ce 금속간 화합물의 제조

  • Gwon, Sang-Un;Kim, Ji-Yong;Sim, Jun-Bo;Kim, Gwang-Rak;Baek, Seung-U;Kim, Si-Hyeong;Jeong, Heung-Seok;An, Do-Hui;Lee, Han-Su
    • Proceedings of the Korean Radioactive Waste Society Conference
    • /
    • 2009.06a
    • /
    • pp.307-308
    • /
    • 2009
  • 증류공정 개발을 위한 자료를 얻기 위하여, 카드뮴 증류장치를 제작하고 여러 조건에서 카드뮴의 증류속도를 측정하였으며, 액체음극으로부터 악티나이드 원소 회수 연구에 필요한 금속간 화합물을 전해방법에 의해 성공적으로 제조하였다.

  • PDF

Energy Conservation and Exergy Comparison of a Fully Thermally Coupled Distillation Column (열복합 증류탑의 에너지 절감과 엑서지 비교)

  • Kim, Byoung Chul;Kim, Young Han
    • Korean Chemical Engineering Research
    • /
    • v.50 no.1
    • /
    • pp.55-60
    • /
    • 2012
  • The energy conservation and exergy loss of a fully thermally coupled distillation commercialized as the divided wall column are compared with those of a conventional two-column system for ternary separation. The used example for the comparison is the benzene-toluene-m-xylene separation process widely used in a petrochemical plant. The design procedure of the fully thermally coupled distillation column is explained, and the energy requirement is compared using the HYSYS. When the same numbers of trays are utilized, the fully thermally coupled distillation column uses 28.2% less energy and 10.4% more exergy loss. The increase of the exergy loss is due to the additional mixing from the bidirectional inter-linking and the temperature elevation in the reboiler from the increased pressure at the bottom of the main column.