• Title/Summary/Keyword: 조선소 작업장

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Implementation of a Sensor Network in a Welding Workplace Based on IoT for Smart Shipyards (스마트 조선소를 위한 사물인터넷 기반 용접 작업장 센서네트워크 구축)

  • Kim, Hyun Sik;Lee, Gi Seung;Kang, Seog Geun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.3
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    • pp.433-439
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    • 2021
  • In this paper, we propose a method to implement an IoT-based sensor network for each workplace of a shipyard. Here, at the most common welding workplace in shipyards, the shipbuilding blocks are used as a communication medium to transmit information such as the worker's location, welding progress, and working hour to a server using LoRa and powerline communication. To achieve the data communication, inductive couplers and hybrid modems have been manufactured and installed on wire feeders and pin jigs to establish a sensor network. As a result of field test, the proposed system shows a success rate of data transmission and a rate of successful recognition of worker's location of about 98% or more. In addition, the process management system platform can record and display the work process data generated at the field in real time. The proposed system can be a starting point for enhancing the competitiveness of Korean shipbuilding industry through the establishment of a smart shipyard.

중.소규모 조선소 인근 주거지역의 유해대기오염물질 농도 특성

  • Jeong, Jae-U;Park, Eun-Ok;Lee, Myeong-Eun;Mun, Ji-Hun
    • Proceedings of the Korean Environmental Sciences Society Conference
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    • 2008.11a
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    • pp.60-62
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    • 2008
  • 중 소규모 조선소의 조업이 주변 지역의 유해대기오염물질 농도에 미치는 영향을 평가하고자 주변 지역에 미치는 환경영향을 클 것으로 예측되는 조사지점을 선정하여 휘발성유기화합물 및 알데히드류의 분석을 수행하였다. 총휘발성유기화합물(TVOCs) 농도는 조선소와 거리가 가까울수록 높은 것으로 나타났으며 주요 VOC 성분은 조선소 도장작업장에서 분석되는 성분과 일치하는 것으로 나타나 조선소에서 이루어지는 도장작업으로 인해 주변지역이 영향을 받음을 알 수 있었다. 알데히드류의 경우, 발생원으로부터 직접 배출되기보다는 배출된 VOC의 화학반응에 의해 생성되므로 조선소에 가까이 위치한 지점들보다 조선소로부터 일정한 거리가 떨어져 있는 지점의 농도가 높게 나타나는 것으로 나타났다.

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Connectivity Verification and Noise Reduction Analysis of Smart Safety Helmet for Shipyard Worker (조선소 작업자를 위한 스마트 안전모의 커넥티비티 검증 및 소음저감 분석)

  • Park, Junhyeok;Heo, Junyeoung;Lee, Sangbok;Park, Jaemun;Park, Jun-Soo;Lee, Kwangkook
    • Journal of the Institute of Convergence Signal Processing
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    • v.23 no.1
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    • pp.28-36
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    • 2022
  • Currently, the automation and intelligence of the shipbuilding industry have improved its work production capacity and cost competitiveness, but the reduction rate of safety accidents among industrial site workers is still low and the damage caused by safety accidents is very serious, so there is a need for improvement according to the workplace. This research aims to demonstrate the connectivity between smart safety helmets in the demonstration area to verify the effectiveness along with the development of smart helmets for worker protection and environmental safety in shipyards. For efficient communication between workers, impact noise of over 95dB was confirmed in the workplace, and noise reduction was required. To solve this problem, the filtering performance was compared and analyzed using the Butterworth, Chebyshev, and elliptic algorithms. The connectivity test and noise reduction method between smart helmets proposed in this study will increase the usability and safety of the field through the development of advanced smart helmets tailored to the shipbuilding workplace in the future.

Concentration Distribution of Volatile Organic Compounds in the Ambient Air of an Industrial Shipbuilding Complex : A Case Study (조선소 밀집지역의 휘발성유기화합물 농도분포 특성에 관한 사례 연구)

  • Lee, Myoung-Eun;Park, Eun-Ok;Chung, Jae-Woo
    • Journal of Korean Society of Environmental Engineers
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    • v.37 no.6
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    • pp.380-386
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    • 2015
  • In this study, the spatial and temporal distribution of volatile organic compounds (VOCs) in an industrial shipbuilding complex was monitored, and the local characteristics estimated. The major VOC component measured at all of the sampling sites were almost the same as those found at an indoor painting facility, indicating that painting works conducted in the shipyards were a significant source of VOCs in the vicinity of shipbuilding areas. The main parameters affecting the VOCs distribution were the distance between the sampling site and painting work place, and the intensity of the painting works. A quite broad range of VOC concentrations were observed in all of the sampling sites, depending on the intensity of painting works in nearby areas suppressing the typical seasonal and temporal variation trends in VOCs observed in urban areas.

Transporter Scheduling with Transporter Combination in Shipbuilding (트랜스포터 결합을 고려한 조선소 블록 운반 일정계획)

  • Shin, Jae-Young;Bak, Na-Hyun
    • Journal of Navigation and Port Research
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    • v.38 no.3
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    • pp.299-305
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    • 2014
  • In a ship-building, a transporter is the moving equipment to transport ship blocks from a workshop to another in a shipyard. The efficient scheduling of transporters has an important role for the operation of a building ship to be completed on schedule. There are the previous studies on the transporter scheduling for moving blocks in a shipyard. These studies have no consideration for the transporter combination to increase the productivity of moving blocks. This paper presents an efficient transporter scheduling model considering transporter combination explicitly. The objective of this model is to minimize the operational cost and maintain the workload balance among transporters. we also present three heuristics algorithms based on tabu search for finding the solution of the model. The efficiency of the proposed heuristics are verified with several computational tests.

Block Media Communication System for Implementation of a Communication Network in Welding Workplaces (용접 작업장 통신네트워크 구축을 위한 블록매체통신시스템)

  • Kim, Hyun Sik;Kang, Seog Geun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.26 no.4
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    • pp.556-561
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    • 2022
  • In this paper, we present a block media communication (BMC) system which employs powerline communication to the equipments used in the welding process for ship-assembly and uses metal block as a communication medium. Inductive couplers are installed on digital feeder and pin jig. Information signal is added to the current generated by the welding gun, and applied to the block. When the welding operation starts, information generated in the field is transmitted to the monitoring server in real-time. The field test on the BMC system confirms that the transmitted data are correctly received at the server. Since the proposed system can be built without any changes to the existing welding process, it is helpful to increase competitiveness of the shipbuilding industry through smart factory of shipyards. It is also possible to quickly respond to emergency situations that may occur to workers in an electromagnetic wave shielding environment or a closed space, the effect of preventing industrial accidents will be great.

RTLS Implementations in Domestic Ports and Shipyards (항만 및 조선소에서의 RTLS 적용 방안)

  • Kang, Yang-Suk;Choi, Hyung-Rim;Kim, Hyun-Soo;Hong, Soon-Goo;Cho, Min-Je;Park, Jae-Young
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.12 no.2
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    • pp.352-359
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    • 2008
  • RTLS(Real Time Location Systems) is a technology that identifies a location of a target object and provides peat visibility at a work place. Unlike those of the overseas, domestic ports and shipyards have narrow work places and thus, the efficient utilization of these spaces is one of the most important considerations for improving productivity. Companies considering implementation of RTLS should understand its limitations or applicability. In this paper, problems of RTLS such as fading factors which were caused from the features of RF, and limitations caused from the preconditions of RTLS were explained. To overcome those problems, three types of solutions such as movable RTLS, semi-movable RTLS and combined RTLS with other technologies were suggested.

A Study on Inductive Power Line Communication with Metal Block Channel (금속블록 채널이 있는 유도형 전력선통신에 관한 연구)

  • Sohn, Kyung-Rak;Kim, Hyun-Sik
    • Journal of IKEEE
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    • v.25 no.1
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    • pp.95-100
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    • 2021
  • If we know the location of the hull block and the welding feeder in the shipyard, we can easily obtain the location information of the worker. That data is very useful for implementing a workplace safety monitoring system. However, it is difficult to apply a fixed communication network to the workplace due to the specificity of the hull structure and welding process. In this study, inductive power line communication, which can replace dedicated communication line, was reviewed. A ferrite core was used as an inductive coupler to be installed on the power cable of the welding machine, and a nano-crystalline core was applied as a coupler to be fastened to the support rod of the metal block. In order to visualize the operating principle of the proposed couplers, 3D modeling and finite element analysis were performed with the COMSOL AC/DC module. In the communication performance test using an aluminum profile, when the communication channel was formed by the contact of the welding electrode, the bandwidth was kept above 6 Mbps.