• Title/Summary/Keyword: 제조공정 최적화

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Preparation of Barley Leaf Powder Tea and Its Quality Characteristics (보리잎 분말차의 제조와 그 품질특성)

  • Kim, Dong-Chung;Kim, Dong-Won;Lee, Sung-Dong;In, Man-Jin
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.35 no.6
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    • pp.734-737
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    • 2006
  • This study was carried out to establish the manufacturing process of barley leaf powder tea. The optimal manufacturing process among many trials was determined with sensory evaluation. Finally established process and operation conditions were as follows: pretreatment (cutting and washing), steaming ($100^{\circ}C$, 30 sec), primary drying and roasting ($130^{\circ}C$, 40 min), rolling (RT, 25 min), middle drying and roasting ($60^{\circ}C$, 30 min), final drying and roasting ($55^{\circ}C$, 25 min), drying ($60^{\circ}C$, 20 min), roasting ($85^{\circ}C$, 20 min), and powdering (120 mesh). The barley leaf powder tea produced by this process mainly consisted of dietary fiber (33.8%), amino acids (12.9%), minerals (4.7%) and ${\beta}-carotene$ (6.9 mg%).

제지폐수 재활용을 위한 생물막 여과법(BAF)과 Membrane 공정의 최적화

  • 박수환;김기량;이용택;오중교
    • Proceedings of the Membrane Society of Korea Conference
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    • 1997.10a
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    • pp.133-134
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    • 1997
  • 1. 서론 : 제지산업은 용수 다소비용 산업으로, 생산하는 제품 톤당 약 40톤으로 폐수가 배출되고 있으며 공정내로 재활용하는 폐수량을 고려한다면 그 사용량은 더욱 클 것이다. 이와 같은 다량의 용수 사용으로 인하여 제지 공장의 폐수를 제조공정에서 재활용하는 방법이나 배출량을 감소시키는 방안들이 법률적이나 경제적인 측면에서 연구되고 있는 실정이다. 본 연구에서는 기존의 응집, 침전공정을 대신하고 여재를 이용힌 물리적 여과와 활성높은 미생물이 여재 표면에 부착되어 수중 유기물질을 생물학적으로 분해 제거하는 이중의 효과를 거둘 수 있는 호기성 생물막 공정을 도입하고 그 처리수의 유기물 및 용존 무기물을 Membrane 공정으로 제거함으로써 제지공업폐수를 재활용하여 용수기준까지 처리하 System의 개발을 그 목적으로 하였다.

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Dynamic Optimization of o Tire Curing Process for Product Quality (제품품질을 위한 타이어 가황공정의 동적 최적화)

  • Han, In-Su;Kang, Sung-Ju;Chung, Chang-Bock
    • Elastomers and Composites
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    • v.34 no.4
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    • pp.321-331
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    • 1999
  • The curing process is the final step in tire manufacturing whereby a green tire built from layers of rubber compounds is formed to the desired shape and the compounds are converted to a strong, elastic materials to meet tire performance needs under elevated pressure and temperature in a press. A numerical optimization procedure was developed to improve product quality in a tire curing process. First, a dynamic constrained optimization problem was formulated to determine the optimal condition of the supplied cure media during a curing process. The objective function is subject to an equality constraint representing the process model that describes the heat transfer and cures kinetic phenomena in a cure press and is subject to inequality constraints representing temperature limits imposed on cure media. Then, the optimization problem was solved to determine optimal condition of the supplied cure media for a tire using the complex algorithm along with a finite element model solver.

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Optimization of Cement Manufacturing Process for Heat Source Application of Automobile Shredder Residue (자동차 폐차잔재(ASR)의 시멘트제조 열원활용공정의 최적화)

  • Oh, Sea-Cheon;Kwon, Woo-Teck;Kim, Soo-Ryong
    • New & Renewable Energy
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    • v.4 no.2
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    • pp.81-86
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    • 2008
  • Rotary kiln in cement work has been evaluated for a wide variety of organic wastes such as wood, used tyres, plastic wastes and automobile shredder residue (ASR). However the presence of chlorine hampers the use of ASR as fuel in rotary kiln. Therefore, the behavior characteristics of chlorine components in rotary kiln should be considered to develop an effective method for ASR treatment to recovery energy resources. The aim of this paper is to present the chlorine control system applied to a cement manufacturing process for ASR use as an alternative fuel. In this work, the simulation of bypass unit and cyclones for chlorine control in rotary kiln has been studied and compared with the operation results of field test.

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Development of High Efficiency CIGS Thin Film Solar Cells by co-evaporation process (동시진공증발법을 이용한 고효율 CIGS 박막 태양전지 개발)

  • Yun, Jae-Ho;Ahn, Se-Jin;Ahn, Byung-Tae;Pak, Hi-Sun;Yoon, Kyung-Hoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.23-23
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    • 2009
  • CIGS 박막 태양전지는 제조단가가 낮고 박막 태양전지 중에서 변환효율이 가장 높아 발전 가능성이 큰 태양전지로 인식되고 있다. 이미 일본, 독일, 미국을 비롯한 선진국에서는 30-50 MW 급의 양산 라인이 구축되고 있어 2010년 이후에는 본격적인 상용화가 진행될 것으로 보인다. CIGS 광흡수층은 진공증발, 셀렌화, 나노입자, 전기도금등 다양한 방식으로 제조가 가능한데 이 중에서도 동시진공증발공정은 고효율 CIGS 박막 태양전지 제조에 적합하다. 본 연구에서는 동시진공증발법을 이용하여 CIGS 박막을 증착하였으며 소다회유리/Mo/CIGS/CdS/i-ZnO/n-ZnO/Al/AR 구조의 태양전지를 제조하였다. 기판온도 모니터링을 통한 Cu 이차상 조절 기술을 이용하여 결정립이 매우 큰 CIGS 박막을 증착하였으며 Ga/(In+Ga) 조성비의 조절을 통하여 밴드갭 에너지를 최적화하였다. 또한 QCM 장치를 활용하여 용액 속에서 성장되는 CdS 박막의 두께와 특성을 조절하였다. 이러한 공정최적화를 통하여 개방전압 0.65 V, 단락전류밀도 38.8 $mA/cm^2$, 충실도 0.74 그리고 변환효율 18.8% 의 CIGS 박막 태양전지를 얻었다.

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압연접합법으로 제조한 다기능성 금속다층판재의 특성

  • Kim, Hyeong-Uk;Kim, Su-Hyeon;Eo, Gwang-Jun;Jo, Jae-Hyeong
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2012.05a
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    • pp.60.1-60.1
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    • 2012
  • 구조재료에 있어서 강도 및 연신율 등의 기계적 특성을 향상시키기 위하여 합금설계 및 미세조직을 제어하는 방법이 가장 대표적이다. 그러나 이러한 방법에 의하여 얻을 수 있는 기계적 특성에는 한계가 있으며 추가로 요구되는 기능성을 만족시키기는 더욱 곤란하다. 최근 기계적 특성향상과 기능성를 부여하기 위한 한 방법으로 단일합금이 아닌 여러 가지 합금 층으로 이루어진 다층판재를 제조하여 기계적 특성뿐만 아니라 기능성이 우수한 합금판재를 얻으려는 연구가 시도되고 있다. 본 연구에서는 두 가지 이상의 알루미늄합금을 압연접합하여 금속 다층판재를 제조하는 공정을 개발하였으며 기존 단일 합금판재보다 기계적 특성뿐만 아니라 우수한 기능성을 갖는 판재를 제조할 수 있었다. 먼저 우수한 강도와 브레이징성을 나타내는 브레이징용 고강도 알루미늄 다층판재와 내식성이 개선된 고강도 알루미늄 다층판재를 제조하기 위하여 다양한 합금 층 조합을 설계하고 상온 압연접합하는 방법으로 다층판재를 제조하였다. 제조된 다층판재는 합금층의 조합 및 가공 열처리 공정에 따라 서로 다른 특성을 나타내었으며 이러한 특성을 극대화 하기위하여 공정을 최적화하였다. 지금까지의 연구를 통하여 제조된 여러 가지 특성을 갖는 다층판재와 가공열처리에 따른 특성 변화에 대하여 소개하였다.

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Optimization of Processing Conditions for Making a Black Ginger and Design Mixture for Black Ginger Drinks (흑생강 제조 공정 최적화 및 기능성 흑생강 음료 제조)

  • Ban, Young-Ju;Baik, Moo-Yeol;Hahm, Young-Tae;Kim, Hye-Kyung;Kim, Byung-Yong
    • Food Engineering Progress
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    • v.14 no.2
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    • pp.112-117
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    • 2010
  • Black ginger, obtained from steaming and drying process, provides the various functional properties. This study was performed to investigate the optimum processing conditions for black ginger with high content of biologically active substance such as anti-oxidations. Optimum processing conditions such as temperature and time for black ginger was determined by response surface methodology (RSM) with manufacturing process and functionality. The optimum steaming condition was determined 6 hours at 93.2$^{\circ}C$, and 82.7 mg/L DPPH scavenging activities was obtained at this condition. The black ginger drink was made with black ginger extracts, Japanese apricot, and honey. Interaction effects of these ingredients were investigated by modified distance based on design and analyzed by linear, nonlinear regression model, and RSM. The optimization of mixture ratio was made by statistical modeling using DPPH scavenging activities and sensory properties which are the important target constraints in drink. Total flavonoids showed a linear canonical form, while preference and antiradical activity showed a nonlinear canonical form indicating the higher interaction among mixtures. The response trace plot revealed that antiradical activity, sensory properties and total flavonoids were quite sensitive to the drink blending. The optimum formulation of the drink was set at 14.2% of black ginger extracts, 5% of Japanese apricot, and 10.8% honey.

Emulsification of O/W Emulsion Using Natural Mixed Emulsifiers : Optimization of Emulsion Stability Using Central Composite Design-Reponse Surface Methodology (천연 혼합유화제를 이용한 O/W 유화액의 제조 : 중심합성계획모델을 이용한 유화안정성 최적화)

  • Seheum Hong;Cuiwei Chen;Seung Bum Lee
    • Applied Chemistry for Engineering
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    • v.34 no.3
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    • pp.299-306
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    • 2023
  • In this study, the O/W emulsification processes with the natural surfactants that were extracted from Medicago sativa L. and Sapindus saponaria L. as emulsifiers were optimized using the central composite design-response surface methodology (CCD-RSM). Herein, independent parameters were the amounts of mixed emulsifiers, the mixing ratio of natural emulsifiers (soapberry saponin/alfalfa saponin), and the emulsification time, whereas the reaction parameters were the emulsion stability index (ESI), mean droplet size (MDS), and antioxidant activity (DPPH radical scanvenging activity). Through basic experiments, the ranges of operation variables for the amount of mixed emulsifiers, the mixing ratio of natural emulsifiers, and the emulsification time were 12~14 wt%, 30~70%, and 20~30 min, respectively. The optimum operation variables deduced from CCD-RSM for the amount of mixed emulsifiers, the mixing ratio of natural emulsifiers, and the emulsification time were 13.2 wt%, 44.2%, and 25.8 min, respectively. Under these optimal conditions, the expected values of the ESI, MDS, and antioxidant activity were 88.7%, 815.5 nm, and 38.7%, respectively. And, the measured values of the ESI, MDS, and antioxidant activity were 90.6%, 830.2 nm, and 39.6%, respectively, and the average experimental error for validating the accuracy was about 2.1%. Therefore, it was possible to design an optimization process for evaluating the O/W emulsion process using CCD-RSM.