• Title/Summary/Keyword: 제동 디스크

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A study on Characteristics of Disc Brake of & Technology of Brake Control System in High Speed Railway (고속차량용 디스크 제동 특성 및 제동제어 방법기술에 대한 연구)

  • Shin Y.J;Choi K.J.;Gwak J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.393-397
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    • 2005
  • Since the braking system of rolling stock is directly linked to it's safety, ensuring reliability of braking system and evaluation of performance of it are very important. To develope the performance of braking system, it is required advanced technology and gradually various factors in the field test result. This study is designed to analyze the air pressure control about braking force in rolling stock, also, by comparing braking force of high speed railway with that of high speed train. This paper suggests to establish a method of computation of braking force form the air pressure control. And The high speed train researches into patterns of braking system such as the train of speed up and introduction of electric and pneumatic braking system.

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Influence of Inertial Mass on Tribological Characteristics between Sintered Friction Material and Disk (관성에 따른 소결마찰재와 제동디스크간 마찰특성 연구)

  • Lee, Jong Seong;Kang, Bu Byoung;Lee, Hi Sung
    • Tribology and Lubricants
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    • v.29 no.2
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    • pp.98-104
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    • 2013
  • Cu-matrix-sintered brake pads and heat-resistant low-alloy steel are commonly applied to basic brake systems in high-energy moving machines. We analyzed how the tribological characteristics are influenced by the inertial mass. A high inertial mass decreased the friction coefficient by about 15% compared to a low inertial mass under all velocity conditions. The wear rates of the friction materials increased with the inertial mass. Thus, the inertial mass influences the friction coefficient and wear rate of the friction materials and disk but not the friction stability.

Influence of Disk Mass with regard to Frictional Characteristics of Brake Disk for Rolling Stock (디스크 질량 변화에 따른 철도차량용 제동디스크의 마찰 특성)

  • Jung, Jong Rok;Ko, Eun Sung;Lee, Hi Sung
    • Tribology and Lubricants
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    • v.30 no.4
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    • pp.240-245
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    • 2014
  • Low alloy heat resistant brake disk and sintered brake pad are applied to mechanical brake system for the speed-up of urban rapid transit. In this research, we analyzed how the frictional characteristics between brake disk and pad are influenced by the disk mass. At a high disk mass, the friction stability was the lower value as a result of the lack of tribofilm formation at the disk surface. Wear rates of friction materials showed the higher value at a low disk mass and wear rates of 10 mm and 15 mm showed the similar level. Average friction coefficient was the lower value at the 10 mm disk thickness and range of variation of average friction coefficient was also the smaller value at the 10 mm disk thickness. However, there were no significant changes in the friction coefficients under any of test conditions. Surface roughness of a disk showed the highest value at the 5 mm disk and surface roughnesses of 10 mm and 15 mm showed the similar level. As a result, friction characteristics of disk mass influenced the friction stability, as well as the wear rate of friction pad and disk, but not the friction coefficient.

A Study for brake distance according to a car and rail conditions (차량과 레일 조건에 따른 제동거리에 관한 고찰)

  • Jeon, Woon-Ho
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1943-1952
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    • 2011
  • Rail vehicle brakes partly or completely transform the kinetic energy of moving vehicles into other forms of energy, in order to reduce the speed, and if necessary to bring them to a halt. To fulfil these requirements, the effect of a certain brake force is necessary and especially it is considered that the brake force is a important device to rail vehicles as a mass transit. The brake distance is a criterion for measuring brake force. The brake force is measured via dozens of brake distance test before its service operation. The brake distance is influenced by cars and rail conditions; weight of cars, speed on the verge of braking, temperature of brake disk and condition of the upper side of rail, etc. Therefore we will study how the these factors impact with the brake distance via a real test results.

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Influence of the Braking Time on the Soundness of Ventilated Disc Brake Systems (제동시간이 통풍형 디스크 브레이크 시스템의 건전성에 미치는 영향)

  • Gwak, Woo-Gyeong;Hong, Chang-Ki;Kim, Youn-Jea
    • Journal of Auto-vehicle Safety Association
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    • v.8 no.1
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    • pp.7-12
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    • 2016
  • In order to analyze the soundness of ventilated disc brake systems, numerical study was performed with various vane shapes. In particular, two different vane type, and the braking time from 3.0 s to 4.5s with the interval of 0.5s were considered. Transient temperature distributions on the ventilated disc brake assembly were calculated using ANSYS CFX ver. 16.1. To elucidate the soundness of ventilated disc brake systems, moreover, the heat transfer coefficients were evaluated. Results were graphically depicted with different geometrical vane configurations and braking time.

A study on the Mechanical Properties of the Braking Disk due to the Temperature Change(I) (철도차량용 제동디스크의 온도 변화 측정 및 물성치 변화에 관한 연구(I))

  • Kim Jae-Hoon
    • Journal of the Korean Society for Railway
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    • v.8 no.3
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    • pp.222-227
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    • 2005
  • This study investigates the change of the temperature and mechanical properties of the braking disk for the railway vehicle. The average temperature is measured about $100^{\circ}C$ and the maximum temperature is measured over $200^{\circ}C$ by non-contact sensor from Seoul to Chun-an. As a result of measuring, we determine the temperature of test(tensile and J-integral) at $20^{\circ}C,\;100^{\circ}C,\;200^{\circ}C$ and $300^{\circ}C$. In the test, the material values are decreased by the increasing of the temperature. But ratio of decreasing is the largest at $200^{\circ}C$, the tensile test value is decreased about $10\%$ and the J-integral test value is decreased $30\%$. The mechanical properties of this material are mostly changed at $200^{\circ}C$.

Fatigue Life Assessment for a Brake Disk of Railway Vehicles (철도 차량용 제동디스크의 피로수명평가)

  • Seok C.S.;Park H.S.;Huh Y;Kim J.H.;Lee Y.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.385-386
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    • 2006
  • A brake disk in railway vehicle is safety part. Requirements not only in performance but also in comfort, serviceability and working lifetime are high and rising. In this study, we carried out fatigue test and thermal stress analysis. To determine a pressure distribution, contact pressure analysis precede thermal stress analysis. Especially, characteristics of the brake disk were analyzed in considering intial velocity, and thickness of a frictional plate. Form the comparing the results of experiment and FEM analysis, fatigue characteristic and fatigue life assessment ok a brake disk of railway vehicle were performed.

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A Study on Comparison Test for Brake Disc Lining (제동디스크라이닝의 비교시험 연구)

  • Chung Jong-Duk;Kwon Sung-Tae;Han Seok-Yoon;Park Ki-Joon;Chun Hong-Jung
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.43-48
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    • 2005
  • In order to facilitate technical exchange among nations and/or institutes through the establishment of mutual recognition and the reliability guarantee of testing results by testing standards standardization, the interlaboratory comparison tests on brake discs and linings between KRRI and CARS were conducted. So far, two ways of comparison tests were performed for a better understanding of mutual recognition and standardization in railroad brake linings between Korea and China. In this paper, the first and second comparison testing results have been summarized, and the suggestions for the future research work are also presented to encourage extensive research on comparison study of railroad brake discs and linings between KRRI and CARS. Eventually, the final goal of the current research will be the establishment of standardization of railroad testing standards.

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Analysis of Natural Frequencies and Squeal Noise of KTX Brake Unit (KTX 제동장치의 고유진동수와 스퀼소음 분석)

  • Goo, ByeongChoon;Na, InKyun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.12
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    • pp.954-961
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    • 2014
  • Brake squeal noise of KTX is very uncomfortable to passengers and workers in stations. A lot of study has been conducted to inquire into the mechanism of the squeal noise. But understanding of the brake squeal noise is still challenging. In this study, we developed a full-scale tester equipped with a KTX mechanical brake unit. And we measured the vibrational characteristics of each component of the brake unit and compared them with frequency response functions of brake squeal noise measured also in the tester. It was found that the brake squeal noise was more closely related to the vibrational characteristics of the brake pads and hangers in friction condition than those of free components.