• Title/Summary/Keyword: 정밀타발

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Local Buckling Analysis of the Punch in stamping Die and Its Design Modification (타발금형펀치의 국부 좌굴해석 및 설계변경)

  • Kim, Yong-Yun;Lee, Dong-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.25-29
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    • 1999
  • The lead frame manufactured by press stamping process, is an important part of semiconductor. The recent technical trend of semiconductor, chip sized and high performance package technology, requires the lead frame to be of more multi-leads and of fine ILP (Inner Lead Pitch). As the ILP is getting finer, its corresponding punch of the stamping die is getting narrower. The punch narrower than its stamping limit has been broken due to local buckling. This paper analyzed the phenomena of punch breakdown. Moreover, the punch design was modified to increase the critical limit of buckling force. This paper, also, suggested new design rules of the punch, which asks the modification of its lead frame design that has to be considered in the stage of semiconductor package design. The new design rules of lead frame design yields a good reliability of semiconductor package as well as a good quality of lead frame.

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Progressive Process planning and die design to improve the formability in fine blanking of the lock plate in car seatbelt (자동차 좌석벨트의 록 플레이트의 정밀타발 시 성형성 향상을 위한 프로그레시브 공정 및 금형 설계)

  • Lee, Sang-Pill;Min, Byung-Hyun;Lee, Kwan-Young;Ko, Young-Jun;Kim, Chul;Kim, Chang-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.84-92
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    • 2013
  • This study improves the formability in fine-blanking the lock plate of car seat belts using a low carbon steel(SM35C) plate. The optimal die design for the forming process is proposed using rules for process planning based on theories and field experiences. The optimal design is analyzed using commercial finite element software in order to solve the fracture problems in the extrusion process. Through the improved layout based on the FEM results, the fracture of the extruded part and the roll over problem are solved. Furthermore, it is demonstrated through the shown from experiments that the extruded part does not break in the modified die.

A Development of the Design System of the Progressive Stamping Dies by using Boundary Representation and Its Application (경계표현법을 응용한 순차 금형 자동 설계시스템 개발 및 적용)

  • Kim Yong Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.2
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    • pp.126-132
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    • 2005
  • In this paper, an auto-design system is introduced for a stamping tool based on commercial computer aided design system with its drafting language. The auto-design system consists of tool oriented product design subsystem which modifies and configures the product drawing, tool concept design subsystem which make a design of the punches and their punching progression and parts design subsystem that makes automatic dimension. The system is applied to the mechanical design of the stamping tool. The main logic of the system is based on half-edge theory, a kernel for the 3 dimensional CAD system, which is applied to 2 dimensional drafting auto-design system. The auto-design system enables to conspicuously reducing the designing time of the tool. In addition, there is little drafting error that had been about 3% without auto design program. It is effective to reduce the development time for new products because of rapid designing time of the tools, standardization of the stamping tool and the drafting rule for the auto-design system. The auto-design system yields high efficiency of the tool manufacturing system.

Hardness of Ti alloys by mechanical processing methods (Ti 합금의 기계가공 방법에 따른 경도 변화에 관한 연구)

  • 반재삼;김규하;정상원;기강호;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.792-795
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    • 2002
  • In previous researches, it is reported that Ti-10Ta-10Nb is robuster than Ti-6A1-4V which is used as a biomaterial in a experiment of cytotoxicity. Ti-10Ta-10Nb has enough hardness to be required as a biomaterial because the change of its hardness can be controlled more than 100% according to heat treatment condition and manufacturing condition. There are many hardness changing condition including Cast Homogenization, Solution treatment. Forging, Rolling in this research. The changing form and amount of new Ti-10Ta-10Nb to be developed in this researches, are measured as quantitative. Specially, the changing hardness amount of the specimen that is manufactured in single phase temperature, i.e. 80$0^{\circ}C$, are measured in case of high temperature rolling and high temperature cast condition.

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A numerical deformation analysis of micro elements by stamping orders (스탬핑 순서가 미치는 미세요소 변형 수치해석)

  • Lee, Chang-Hee;Kim, Yong-Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.156-162
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    • 2005
  • In this paper, we study the mechanism of lead deformation by numerically simulating the stamping process by means of a commercial finite element code. It is very important to analyze effects that the lead shape makes on the lead deformation, because the lead shape is often modified in order to minimize the deformation or to increase the buckling critical load of the punch. Therefore the stamping process, first, numerically simulated by considering as a quasi-static problem. Second, the effect on the lead deformation due to the lead shape variation, a linear lead geometry and a bent lead, was numerically analyzed and discussed. Finally, the punching order was optimized fur multi-lead generating stamping process. The results show that the bent lead is little bit more shifted than the linear lead after the punching process. But the bent lead is vertically less deformed than the linear lead. The punching order to successively generate the lead is good to keep the lead space uniform. The results will be very effectively applied for the design of the blanking or punching dies in industry.

Development of Cutting Jig using Separation of PCB component (PCB소자 분리용 컷팅지그 개발)

  • Lee, Seung-Chul;Park, Suk-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.5
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    • pp.2567-2572
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    • 2014
  • In the present study, we aimed to obtain multi jig that PCB sheet with several PCB component can cut in a short time as to the Separation of PCB component. PCB supporter designed safely at the base frame and each model can be separable. it completed the neodium magnet for the fixing of the upper part laser transmission hole of the both. One of the development, the cutting working with one base frame which PCB component of various standard, fixing of module and bridge connected to PCB component could be possible. and it reduced the inconvenience which has to replace the base frame and PCB sheet fixed member. It compared to other press up about 70% of accuracy and a reduction in investment cost was about 400%.