• Title/Summary/Keyword: 정렬 불량

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Experimental Analysis on Brake Squeal Noise Due to Disk Misalignment (디스크 정렬불량에 기인한 브레이크 스퀼소음의 실험해석)

  • 박주표;최연선
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.118-124
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    • 2004
  • To investigate the mechanics of brake squeal noise, the sound and vibration of an actual brake system was measured using a brake dynamometer. The experimental results show that disk run-out due to the misalignment of brake disk varies with brake line pressure and becomes the important factor of brake squeal noise generation. Also, it was confirmed that the frequency of the squeal noise equals to the natural frequency of the disk bending mode.

터빈계통의 축정렬 (I) : 원리와 방법

  • Hwang, Cheol-Ho;Kim, Jeong-Tae;Lee, Hyun;Lee, Byeong-Jun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1992.10a
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    • pp.71-76
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    • 1992
  • 축정렬이 불량한 경우 축진동이 과도하게 발생하여 출력이 감소하고 소음이 발생하며, 심한 경우 회전체의 파손과 같은 손실을 입을 수 있다. 특히 축 정렬불량으로 인한 진동은 교정이 안되는 것이 특징이므로 근본적으로 진동 을 해결하기 위해서는 축 정렬을 다시 시행해야 한다. 그러나 터빈은 다른 기계 구조물과 달리 분해 점검에 많은 시간과 경비가 요구되므로 축 정렬시 정확한 작업이 요구된다. 본 연구에서는 터빈계통의 축정렬을 수행하는 절차 와 방법에 대해서 검토하였다. 이를 위해 축정렬이 입력데이터로 쓰일 수 있 는 상태측정방법중 커플링 원주와 커플링 면 측정방법이 설명되었으며, 측정 값으로부터 축정렬을 수행하기 위해, 베어링의 이동량 계산과정과 쉼 가감량 의 계산방법을 기술하였다. 축정렬의 원리와 방법의 적용과정을 실제로 알아 보기 위해 평택화력 1,2호기에 대한 축정렬이 수행되었다. 1,2호기는 고압터 빈, 2단계의 저압터빈 및 발전기로 구성되어 있는 다축 시스템으로서, 제작 사측에서 요구하는 정렬 기준값을 감안하여 축정렬에 필요한 베어링 조정량 을 계산하였다. 계산과정은 기준로터로 지정된 저압터빈에서부터 축정렬상태 도를 작성하여 가면서 단계적으로 설명되었으며, 최종적으로 쉼의 가감량까 지를 보여줌으로서 축정렬과정을 완료하였다.

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Vibration Characteristic Analysis using Acoustic Emission Signal (AE신호를 이용한 기어 정렬불량의 진동 특성 분석)

  • Gu, Dong-Sik;Kim, Byeong-Su;Lee, Jeong-Hwan;Yang, Bo-Suk;Choi, Byeong-Keun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.43-48
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    • 2008
  • Gear system has been widely used in industrial applications and unexpected failures of gears are not only extremely damaging but also lead to economic losses. So, early detection of fault is important for diagnosis machine condition. And acoustic emission is an efficient non destructive testing technique for the diagnosis of machine health and is useful technique for early detection of fault because it can find low-amplitude and high-frequency signal on account of high sensibility. Therefore, in this paper, the AE signal was measured and preprocessed using envelop analysis for gearbox with misalignment between pinion and gear. And then the vibration characteristic of gear misalignment was analyzed.

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Nonlinear Analysis of Gear Drive System due to Misalignment (정렬불량에 의한 기어 구동계 비선형 해석)

  • Lee, B.H.;Choi, Y.S.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.31-36
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    • 2002
  • Even through the problem of misalignment is of great importance, not much work has been reported in the literature on the effect of misalignment on the vibrations of the gear-bearing systems. Therefore, the nonlinear dynamic characteristics of the gear drive system due to misalignment are investigated in this work. Transmission error for helical gear and bearing nonlinear stiffness is calculated. The equation of motion of the gear drive system is modelled using the time-varying gear meshing stiffness, bearing nonlinear stiffness, and bearing pre-load due to the housing deformation. Numerical analysis lot the gear drive system show the result of misalignment effect - sub-harmonic component, bearing pre-load effect, and another nonlinear phenomenon. And the numerical analysis are verified by the experimental result.

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A Study on Development the Dynamic Model to Misaligned Gear Coupling (I) - The Focus on Development of Dynamic Model to n Gear Coupling (정렬불량을 가진 기어 커플링의 동역학적 모델 개발에 관한 연구 (I) - 기어 커플링의 동적모델 구축을 중심으로-)

  • Kim, Byung-Ok;Kim, Yong-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.857-863
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    • 2003
  • In rotating machinery, unbalance and misalignment are major concerns in vibration. Unbalance can be eliminated by balancing procedure to some degree. but little work has been done on the vibrations that occur in a misaligned rotor system. Currently, no generalized theoretical model based on a rotor system with flexible coupling is available to describe the vibrations caused by misalignment. As a part of systematic investigation on the misalignment, first of all, the study on flexible coupling with misalignment should be preceded. In this study, the geometry and reaction force and moment of a gear coupling with misalignment was investigated, also the theoretical model of a gear coupling with misalignment was presented by using the relationship between geometry and moment of gear coupling. It is expected that the proposed procedure can be applied to derive the theoretical model of other couplings.

Comparison of current, vibration and acoustic emission signal occurred by gear misalignment (기어 정렬불량에 의한 전류, 진동 및 음향방출 신호의 비교 분석)

  • Gu, Dong-Sik;Lee, Jeong-Hwan;Kim, Byeong-Su;Yang, Bo-Suk;Choi, Byeong-Keun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.938-942
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    • 2008
  • To detect the failures in machine, the signals of current, vibration and acoustic emission are widely used in industry. And unexpected failures of gears are not only extremely damaging but also lead to economic losses. In this paper, to detect the misalignment occurred at between two gears in gearboxes, the signals of current, vibration and AE were measured at gearbox and motor power line. FFT(Fast Fourier Transform) was used for current and vibration signal analysis to find gear failure frequency. Especially, the envelop analysis and wavelet transform were applied for AE signal. Therefore, compared with the results of three kinds of signal, the possibility of earily detection by AE is identified or checked.

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Brake Squeal Noise Due to Disk Misalignment (디스크 정렬불량에 기인한 브레이크 스퀼소음)

  • Park, Ju-Pyo;Choi, Yeon-Sun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1690-1695
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    • 2003
  • In order to investigate the mechanism of brake squeal noise, the sound and vibration of an actua1 brake system were measured using a brake dynamometer. The experimental results show that disc run-out varies with brake line pressure and the factor of squeal generation is the run-out due to the misalignment of brake disk. A three degrees of freedom friction model is developed for the disk brake system where the run-out effect and nonlinear friction characteristic are considered. The results of numerical analysis of the model agree well with the experimental results. Also, the stability analysis of the model was performed to predict the generation of brake squeal due to the design parameter modification of brake systems. The results show that the squeal generation depends on the nm-out rather than the friction characteristic between the pad and the disk of brake.

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Vibration Characteristic Analysis Using Acoustic Emission Signal (AE신호를 이용한 기어 정렬불량의 진동 특성 분석)

  • Gu, Dong-Sik;Lee, Jeong-Hwan;Kim, Byeong-Su;Yang, Bo-Suk;Choi, Byeong-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.12
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    • pp.1243-1249
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    • 2008
  • Gear system has been widely used in industrial applications and unexpected failures of gears are not only extremely damaging but also leading to economic losses. So, early detection of fault is important for diagnosis machine condition. And acoustic emission is an efficient non-destructive testing technique fur the diagnosis of machine health and is useful technique far early detection of fault because it can find low-amplitude and high-frequency signal on account of high sensibility. Therefore, in this paper, the AE signal was measured and preprocessed using envelope analysis for gearbox with misalignment between pinion and gear. And then the gear misalignment's vibration characteristic were analyzed.

The Performance Analysis of the Parameter Extracting Technique for the Vibration Monitoring System in High Voltage Motor (고압전동기용 진동 감시 시스템의 계수 추출기법 성능 분석)

  • Park, Jung-Cheul;Lee, Dal-Ho
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.12 no.5
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    • pp.529-536
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    • 2019
  • In this paper, the signals of the sensor for extracting characteristic parameters of the rotor are collected and the performance of the extraction technique is analyzed. To this end, a vibration test league was developed for conducting model tests to analyze the signal characteristics under normal operation. As a result, it is judged that no change in the measured the raw data amplitude will occur in the acceleration sensor with the unbalanced mass measured from the acceleration sensor. Performing FFT showed a significant increase in amplitude of the rotational frequency of 20 Hz as the unbalanced mass increased. The analysis results according to the change in the unequal mass of the speed sensor also showed a significant increase in the 1X Harmonics component, such as the acceleration sensor. There was no change in the amplitude of the acceleration sensor data when the misalignment occurred, and for the Envelope data, the amplitude of 2X (40 Hz) was increased depending on the degree of misalignment. The velocity sensor at change of misalignment also showed similar results to the acceleration sensor, and the peak was reduced at 600 Hz as the load increased in the frequency spectrum.