• Journal of Welding and Joining
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• v.15 no.3
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• pp.29-35
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• 1997

실제로 용접구조물의 재료에는 항상 내부 잔류응력이 존재하며 그 크기는 재료내의 내부 잔류응력간의 평형의 원리(Self-equilibrating system)에 의해 결정 된다. 일반적인 구조 강도설계에서 행해지는 탄성해석에서는 재료 내부에 존재하는 잔류응력을 고려하지 않기 때문에 설계시에 계산된 응력이 심하중하의 구조물에서 발생하는 응력과 같다고 볼 수는 없다. 철강재료를 사용한 구조물의 경우 구조물 제작 공정 전반에 걸친 성형가공 및 조립과정에 수반되어 재료 내에는 잔류응력이 발생되며 특히 용접조립에 의해 용접부 근방에서는 재료의 항복강도 수준의 상당히 큰 용접응력 이 발생하게 된다. 일반적으로 용접잔류응력의 완화법으로 가장 확실한 방법은 후열 처리법(Post weld heat treatment, PWHT)이지만 이 방법의 적용은 구조물의 크기에 제한을 받게 된다. 따라서 PWHT를 적용하기 어려운 구조물에 대해서는 다른 방법에 의해 용접잔류 응력을 완화시켜야 하며 이 경우에 일반적인 방법으로 기계적 응력완화 법(Mechanical stress relief method, MSR)이 있다. 본고에서는 MSR의 기본원리에 대하여 간단하게 정리하고 실 구조물에 대한 MSR 적용시 고려해야 할 제반사항을 위하여 단순 용접부에 대한 MSR 적용 실험결과와 실제 압력용기를 대상으로 MSR을 자체 제작된 기술절차서에 따라서 시행하고 MSR의 적용성에 대해서 검토하였다.

• Journal of Welding and Joining
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• v.15 no.3
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• pp.47-55
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• 1997

Dynamic characteristics of the short circuit mode are investigated using the Volume of Fluid (VOF) method. When the initial molten drop volume, contact area and wire feed rate are given, rate change of the molten bridge profiles, pressure and velocity distributions are predicted. The electromagnetic force with proper boundary conditions are included in the formulation to consider the effects of welding current. It is found that the molten metal is transferred to the weld pool mainly due to the pressure difference caused by the curvatures in the initial stage, and electromagnetic force becomes dominant factor in the final stage of short circuit transfer. Necking occurs at the contact position between the molten drop and weld pool, and the initial molten drop volume and welding current have significant effects on break-up time.

• Journal of Welding and Joining
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• v.17 no.5
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• pp.69-76
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• 1999

A copper-tungsten sintered alloy(Cu-W) has been friction welded to a tough pitch copper in order to investigate the effect of upset pressure on friction weldability. Under the condition of friction time 0.8sec, upset pressure 150MPa, the tensile strength and Charpy impact value of the friction welded joint were 336MPa, $400KJ/m^2$ respectively. And highest temperature of the weld measured was below $800^{circ}K$ which is very lower than melting point of Cu($1356^{circ}K$). Under the same conditions, W grains picked up in Cu matrix from Cu-W profitably affected on these mechanical fracture, and were dispersed in Cu by plastic flow during brake time.

• Journal of Welding and Joining
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• v.2 no.1
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• pp.58-65
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• 1984

NGW(Narrow Gap Welding)는 개선폭이 약 9mm로서 연강 및 저탄소강을 용접할 경우 두께가 300mm까지 1층으로 용접이 가능하다. 따라서 두께가 두꺼운 발전설비, 원자력 설비, 화학 설비 등의 압력용기의 용접에 적합한 용접법이다. 그러나 실제적인 NGW의 적용은 제작자의 친근 감의 결여, 기술 부족 및 복잡성 등의 이유로 아직도 비교적 널리 활용되지 않고 있다. 새로운 type의 GMAW-NG process가 발전되어 오고 잇다. 위와 같은 장점과 단점을 비교해 볼 때 낮은 operating 경비, 높은 joint filling rate, 변형과 잔류 응력의 감소 등으로 세계적인 용접 전 문가들의 계속적인 관심도가 높아지고 사용도도 증가하고 있다. narrow gap welding의 장단점을 요약하면 아래와 같다. 장 점 1) 생산성이 높다. 2) 고품질을 얻을 수 있다. 3) 잔류 응력과 변형을 적게 한다. 4) 전자세 용접이 가능하다. 단 점 1) 용접기의 가격이 비싸다. 2) 용접 품질에 큰 영향을 주는 아아크가 작업 조건에 따라 민감하게 변한다. 3) repair procedure는 다른 용접 방법을 요구한다. 4) 과도한 복잡성 때문에 장비의 신뢰성이 낮다.

• Journal of Welding and Joining
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• v.16 no.2
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• pp.48-56
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• 1998

This study was performed to find the best bonding conditions by comparing mechanical properties in thermoplastic resin of polyethylene (PE) and polyamide (PA) adhesion. Following results were obtained from the tests with varying welding time and welding pressure. Satisfactory adhesion was executed in ultrasonic welding for the same materials of PE and PA. The best welding conditions were found to be welding time of 1 second, welding pressure of 250kPa for PE-PE weding, 2 second and 350kPa for PA-PA welding. Welding time and welding pressure end to increase with the increase of materials strength. Dissimilar materials were adhered when adhesion and ultrasonc welding were performed simultaneously. The observation of the structure of ultrasonic welding area with microscope showed differenticated structures between well adhered region and badly adhered region.

• Journal of Welding and Joining
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• v.2 no.2
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• pp.29-37
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• 1984

발전설비를 비롯한 산업설비, 각종 압력용기 및 철구조물 제작시 발생하는 여러가지의 용접불량 중에서 슬래그 혼입이 차지하는 비율이 전체 불량의 절반 이상을 차지하고 있다. 특히 여타의 용접법에 비해 SMAW에 의한 슬래그 혼입의 발생이 가장 많으므로 이에 대한 결함 발생의 경향을 조사하고 그 방지대책을 설정하기 위하여 이번 실험을 실시하게 되었다. 수동 용접봉의 피복제 중 가스 발생 원인은 아아크 분위기를 생성하고 기타 부분은 슬래그가 되어 용융금속을 둘러싸서 이것을 보호하면서 용융지로 이행한다. 슬래그는 용융지 내에서 비이드 표면으로 부상하면서 탈산반응이나 불순물을 제거하는 정련작용을 한다. 또한 적당한 합금 원소의 보충, 용융금속의 유동성 증가 등에 의하여 양호한 용착금속의 생성을 돕는다. 한편, 슬래그는 고온금속을 덮어 이것을 보호함과 동시에 급냉을 완화하는 작용을 한다. 그러나 이러한 슬래그가 응고하는 용착금속 사이에 혼입된다면 용착금속의 기계적 성질을 저하시키는 중요한 요인이 된다. 슬래그 혼입에 대하여 간단하고 일반적인 방지대책은 많이 언급되어 있으나 슬래그 혼입의 방지대책에 대해 깊이 있는 연구가 거의 없다. 이번 실험에서는 광범위한 요인의 선제, 싯수의 제안으로 인하여 새로운 슬래그 혼입 기구의 설정이나 특정한 요인의 영향에 대한 정확한 한계치의 설정보다는 각 요인에 대한 정성적인 영향을 분석하였다.

• Journal of Welding and Joining
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• v.5 no.3
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• pp.19-27
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• 1987

This paper presents the weldability for cold pressure but welding method in junction of dissimilar metals each other. Although the weldability between the same aluminium metal plate welding has been studied, the study of itthe rod of aluminium and coper has not fully been investigated. The purpose is to suggest the optimal conditions on the rod of those under above method. To obtain the optimal conditions, associated experiments were performed in a various welding parameters. Consequently, it was proved that the mechanical properties such as tensile strength, hardness and bending strength could be obtained excellent particularly under the welding conditions; pressure is $(32~39) {\times} 10^3/kg/cm^2$, time is beyond 70 seconds, stage is higher than fifth stage.

• Journal of Welding and Joining
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• v.18 no.2
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• pp.227-227
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• 2000

Pressure vessels usually consist of main body and pipes which are connected with the main body. And as joining method of such main body and pipes, welding is carried out. After welding, welding residual stresses inevitably occur around welded joints. As residual stresses act harmfully on fatigue strength, corrosion and buckling strength of structure, PWHT is carried out for the purpose of removing the residual stress. But, during PWHT process, 2 ¼Cr-1Mo steels are frequently apt to generate reheat crack. For this reason, it is strongly needed to analyze and examine the mechanical behavior of welded joints before and after PWHT process. So, in this study, welded nozzle parts of pressure vessel where reheat cracks frequently occur are selected for examining the mechanism of crack-occurrence. (Received December 2, 1999)

• Journal of Welding and Joining
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• v.18 no.2
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• pp.100-104
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• 2000

Pressure vessels usually consist of main body and pipes which are connected with the main body. And as joining method of such main body and pipes, welding is carried out. After welding, welding residual stresses inevitably occur around welded joints. As residual stresses act harmfully on fatigue strength, corrosion and buckling strength of structure, PWHT is carried out for the purpose of removing the residual stress. But, during PWHT process, $2\frac{1}{4}Cr-1Mo$ steels are frequently apt to generate reheat crack. For this reason, it is strongly needed to analyze and examine the mechanical behavior of welded joints before and after PWHT process. So, in this study, welded nozzle parts of pressure vessel where reheat cracks frequently occur are selected for examining the mechanism of crack-occurrence.

• Journal of Yeungnam Medical Science
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• v.5 no.1
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• pp.23-32
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• 1988

Finger injuries are becoming more common with the increasing use of mechanical industrial and household appliances. Among the hand injuries, amputation is the serious disaster to the patient. Recently, application of microsurgical technique to the reattachment of ampuatated digits has been common clinical procedures. We performed microsurgical replantation to the 75 patients with 102 digits from march in 1986 to february in 1988. The following results were obtained. 1. The most common age distribution was third decade and male to female ratio was about 5:1. 2. The ratio of right to left hand was about 1:1 but the dominant to non-dominant hand was about 2:1. 3. The index finger was most commonly injured and the next was middle finger. 4. The most common type of the injuries was the crushing injury and the most common vector was a kind of pressor. 5. The anesthesia was performed in equal ratio between the general and regional anesthesia. 6. The survival rate of microreplantation to the injuries of the zone II was 77.8% and zone III was 80%. 7. The functional result after replantation at zone II was better than zone III. 8. Microreplantation was performed in any case of the type of the injury, the severity of crushing and the ischemic time, and the patients requirement was an important factor.