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A Study of Friction in Microfoming Using Ring Compression Tests and Finite Element Analysis (링 압축시험과 유한요소해석을 이용한 미세성형 공정에서의 마찰특성에 관한 연구)

  • Kim, Hong-Seok;Kim, Geung-Rok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1471-1478
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    • 2010
  • Microforming processes have recently attracted considerable attention from industry and academia since they enable the production of microscale parts using various materials at a high production rate, minimize material loss, and provide parts with excellent mechanical properties. However, for successful development and applications of the microforming process it is critical to take the tribological size effect into consideration because previous studies have shown that traditional friction models for macroscale forming generate significantly erroneous results in the case of microforming. In this paper, we performed scaled ring compression experiments to investigate the tribological size effect of aluminum and brass materials in microforming. The sensitivity of the interfacial friction to the deformation characteristics of the ring was quantitatively analyzed by the finite element analysis. In addition, a friction model based on slip line field and upper boundary techniques was used to theoretically explain the friction mechanism in microforming.

High-Accuracy Current Sensing Technique Based on Magnetic Sensors for Three-Phase Switchboards (삼상 배전반에서 자기센서 기반의 고정밀 전류 측정 기법)

  • Lee, Sungho;Kim, Taemin;Kim, Namsu;Ahn, Youngho;Lee, Sungchul
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.28 no.12
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    • pp.993-998
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    • 2017
  • In this paper, a high-accuracy current sensing technique for three-phase current paths in an electrical switchboard is proposed. Conventional open-style current sensors using magnetic sensors show inaccurate sensing performance with more than 10% error due to undesired magnetic field interference from neighboring paths. To increase accuracy, large and expensive current transformers with large permeabilities have been used, which increased the cost and size. The proposed technique can improve the measured magnetic field by the calculation of magnetic interference effect from neighboring current paths. The relationship between neighboring magnetic fields and the desired magnetic field is theoretically analyzed in a general case. The proposed technique is verified using magnetic field simulations in a three-phase busbar environment.

Evaluation of Ductility Capacity of Reinforced Concrete Bridge Columns Subject to Cyclic Loading Using Flexibility-Based Fiber Element Method (유연도법 섬유요소모델에 의한 반복하중을 받는 철근콘크리트 교각의 연성능력 평가)

  • 고현무;조근희;조호현
    • Journal of the Earthquake Engineering Society of Korea
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    • v.6 no.3
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    • pp.11-21
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    • 2002
  • The evaluation of displacement ductility is performed by direct method through tracking the inelastic hysteretic behavior of RC bridge columns subject to cyclic loading using a flexibility-based fiber element mode. To reasonably track the inelastic behavior until the RC bridge column reaches its ultimate state, the average stress-average strain relations and joint elements, which agree well with experiments, are modified and applied considering the tension stiffening behavior and discontinuous displacement between the column and its base. In addition the evaluation of displacement ductility is performed by a direct method easily applicable to numerical analysis. Locations for the integration points, values for the post-crushing concrete strength and low-cycle fatigue failure of longitudinal reinforcement that affect the calculation of yielding and ultimate displacements are proposed for the application to flexibility-based fiber element model. Since less than 10% of error occurs during the displacement ductility analysis, the yielding and ultimate displacements evaluated by the applied analysis method and model appear to be valid.

A Road Surface Temperature Prediction Modeling for Road Weather Information System (도로기상정보체계 활성화를 위한 노면온도예측 모형 개발)

  • Yang, Chung-Heon;Park, Mun-Su;Yun, Deok-Geun
    • Journal of Korean Society of Transportation
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    • v.29 no.2
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    • pp.123-131
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    • 2011
  • This study proposes a model for road surface temperature prediction on basis of the heat-energy balance equation between atmosphere and road surface. The overall model is consisted of two types of modules: 1) Canopy 1 is used to describe heat transfer between soil surface and atmosphere; and 2) Canopy 2 can reflect the characteristics of pavement type. Input data used in the model run is obtained from the Korea Meteorological For model validation, the observed and predicted surface temperature data are compared using data collected on MoonEui Bridge along CheongWon-Sangju Expressway, and the comparison is made on winter and other seasons separately. Analysis results show that average difference between two temperatures lies within ${\pm}2^{\circ}C$ which is considered as appropriate from a micrometeorology point of view. The model proposed in this paper can be adopted as a useful tool in practical applications for winter maintenance. This study being a fundamental research is anticipated to be a starting point for further development of robust surface road temperature prediction algorithms.

A Technique of Measuring Leadwire-Site for Automatic Leadwire Cutting Machines (리드선 자동절단기를 위한 리드선 위치측정법)

  • ;Seiichi Noguchi;Koei Igarashi
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.19 no.1
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    • pp.120-130
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    • 1994
  • The leadwire cutting machine that has been used recently cuts leadwires by putting one-side force with the same priciple as a saw, and applies a stress at soldered part of PCB. Because the stress becomes one cause of contact-defect, a leadwire cutting robot that cuts leadwire-site with nipper and does not apply stress is considered, In this paper a technique of detecting leadwire-site is studied for the purpose of using on automatic leadwire cutting robots. A technique deriving 2-dimensional site-information with many I-dimensional binary data of perspective front-view of PCB taken from various direction was proposed. Simulation and experiments were done under the same condition each other and a small universal PCB was choosen as an experimental object. As a result of simulations and experiments, the proposed technique turns out to be very useful for automatic leadwire cutting robots.

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Application of Fourier Optics to Defect Inspection of Display Substrates (푸리에 광학의 디스플레이 기판 결함 검출에의 활용)

  • Jung, Young Jin;Lee, Kwang
    • Korean Journal of Optics and Photonics
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    • v.28 no.1
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    • pp.1-8
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    • 2017
  • A method for inspecting defects in display substrates utilizing Fourier optics is proposed in this paper. A cost-effective inspection system can be realized with the proposed method, because it does not require a high-magnification microscope. Also, the proposed method can avoid tight tolerance for variations in displacement between substrate and camera, which is stems from shallow depth of field of the high-magnification microscope. In addition, possible damage caused by collisions between substrate and the inspection equipment can be avoided. The decision algorithm can be simpler than for a conventional inspection system, because spatial shift of periodic substrate patterns does not affect the intensity distribution of the diffracted light, by the Fourier transform property. The proposed method is explained with numerical studies, and experiments are carried out to check its feasibility for color-filter substrates of a liquid-crystal display.

Measurement of Liquid Oscillation in Tuned Liquid Dampers using a Laser Doppler Vibrometer (레이저진동계를 사용한 동조액체댐퍼의 액체 진동 측정)

  • Shin, Yoon-Soo;Min, Kyung-Won;Kim, Junhee
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.6
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    • pp.513-519
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    • 2016
  • In this study, dynamic vertical displacement of liquid in the tuned liquid column damper(TLCD) is measured by a laser Doppler vibrometer(LDV) to overcome limitations of existing sensors and to leverage noncontact sensing. Addressing advantages of noncontact measurements, operational principles of the LDV to measure velocity and displacement of a target object in motion is explained. The feasibility of application of the LDV to measurement of liquid motion in the TLCD is experimentally explored. A series of shake table tests with the TLCD are performed to determine requirements of application of the LDV. Based on the experimental results, it is proved that the LDV works under the condition of adding dye to the liquid by increasing the intensity of reflected laser and thus validity is verified by comparison with a conventional wave height meter.

Tapered Joint Design for Power Transmission of MW-grade Wind Turbine (MW급 풍력발전기 동력전달용 테이퍼 연결장치 설계에 관한 연구)

  • Kang, JongHun;Bae, JunWoo;On, Hanyong;Kwon, Yongchul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1183-1189
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    • 2015
  • This study focuses on the design of the tapered joints of a wind power turbine. The main variables of the tapered joint are the transmitted torque, shaft diameter, contact area of the tapered ring, and tightening torque of the bolts, which applies a compressive pressure from the hub to the shaft. The stress distribution of the taper fit was calculated under axisymmetric plane strain conditions because of the small taper angle. The axial displacement of the clamp can be calculated from the radial elastic deformation and the taper angle. The stress field of each ring is obtained from the cylinder stress equation. To verify the accuracy of the calculation, finite element (FE) analysis was performed, and the results of the calculation and FE analysis were compared. The hoop stress of the tapered surface showed a discrepancy of approximately 10, but the trends of the stress distributions of each component and the relative movement obtained by FE analysis were in good agreement with the analytical calculation results.

Static Test and Suggestion of Shear Strength Equation on Shear Studs in Composite Bridge (합성형 교량에서 전단연결재에 대한 정적실험 및 강도식의 제안)

  • Yi, Seong-Tae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.2
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    • pp.43-50
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    • 2018
  • In this study, to investigate the shear connection material for the composite of steel plate and bottom plate, design standards and research cases for shear connectors in various countries around the world were analyzed and shear tests were performed on the Push-out specimens with a shear connection, which transmits the horizontal shear force developed on the contact surface between the steel plate and the concrete slab due to various vertical loads acting on the bridge deck. Through Push-out tests of shear studs, of which FRP bar instead reinforcement is placed, the shear stud evaluation formula of the steel strap bottom plate was suggested. The suggested equation suggested in this study has the safety factor of approximately three times compared to allowable strength of highway bridge design criteria. In addition, compared to existing DIN standards and Viest assessment equation, the results showed similar values(approximately, 5% error).

A Study on the Computational Design and Analysis of a Die Bonder for LED Chip Fabrication (LED칩 제조용 다이 본더의 전산 설계 및 해석에 대한 연구)

  • Cho, Yong-Kyu;Lee, Jung-Won;Ha, Seok-Jae;Cho, Myeong-Woo;Choi, Won-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.8
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    • pp.3301-3306
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    • 2012
  • In LED chip packaging, die bonding is a very important process which fixes the LED chip on the lead frame to provide enough strength for the next process. Conventional pick-up device of the die bonder is simply operated by up and down motion of a collet and an ejector pin. However, this method may cause undesired problems such as position misalignment and/or severe die damage when the pick-up device reaches the die. In this study, to minimize the position alignment error and die damage, a die bonder is developed by adopting a new pick-up head for precise alignment and high speed feeding. To evaluate structural stability of the designed system, required finite element model of the die bonder is generated, and structural analysis is performed. Vibration analysis of the pick-up head is also performed using developed finite element model at operation frequency range. As a result of the analysis, deformation, stress, and natural frequency of the die bonder are investigated.