• Title/Summary/Keyword: 접촉응력해석

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Pop-in/pop-out Phenomena in Materials under the Contact Stress during Nanoindentation (나노인덴테이션 접촉응력 하에서의 재료의 팝인/팝아웃 현상)

  • 김지수;고철호;윤종성;윤존도
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.40-40
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    • 2003
  • 최근 나노기술의 발달과 더불어 나노재료에 대한 특성평가 요구가 높아지고 있고, 따라서 나노스케일에서 재료의 기계적 거동을 분석할 수 있는 나노인덴테이션 기법이 심도있게 연구되고 있다. 본 연구에서는 나노인덴테이션, 주사탐침현미경(SPM), 투과전자현미경(TEM) 기법을 이용하여 여러가지 재료의 탄성 소성 변형 거동과 팝인/괍아웃 현상을 조사하고 해석하였다. 나노인덴테이션 기법으로는 50 마이크로뉴턴 (5 mg) 이하의 매우 작은 하중 하에서는 접촉 응력조건이라도 인장시험에서 관찰되는 영구변형이 제로인 완전탄성 변형 거동을 관찰할 수 있었다. 또한, 50-250 마이크로 뉴턴의 하중 범위에서 재료는 탄성변형 이후에 갑작스런 항복거동과 더불어 수십-수백 나노미터를 미끌어지듯 변형하는 팝인(pop-in), 또는 탈선(excursion) 현상을 관찰할 수 있었다. 이 현상은 하중을 가하는 동안에 여러 번 발생하였으며 재료의 표면상태와 전위밀도와 밀접한 상관관계를 보였다. 반복 압입 시험에서는 전형적인 가공경화 현상으로 항복점이 높아지고 새로운 항복점 이후에야 다시 팝인 발생함을 보였다. 한편, 하중을 가할 때 발생하는 팝인과는 달리 하중을 제거할 때 급격히 회복하는 팝아웃 현상 또한 관찰되었다.

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Contact Stress Analysis of Shrink-fitted Specimen considering Micro-slip (미소슬립을 고려한 압입 시편의 접촉응력 해석)

  • Lee Dong-hyong;Goo Byeong-choon;Lee Chan-woo;Jung Heung-che
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.632-637
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    • 2004
  • In the shrink or press fitted shaft such as railway axle, fretting can occur by cyclic stress and micro-slippage due to local movement between the shaft and the hub. When the fretting occurs in the press fitted shaft, the fatigue strength remarkably decreases compared with that of without fretting. In this paper, the analysis of contact stresses in a press fitted shaft in contact with a hub was conducted by finite element method and the micro-slip according to the bending load was analyzed. It is found that the largest stress concentration and maximum slip amplitude of shrink fitted shaft are found at the edge of the interface and the distribution of contact stresses at the contact edge has largely influenced and coefficient of friction.

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Contact Stress Analysis of a Pair of Mating Spur Gears (스퍼기어의 접촉응력 해석)

  • Lee, Jin-Hwan;Lee, Dong-Hyong;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.4
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    • pp.59-65
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    • 2010
  • This paper presents the study on the contact stress analysis of a pair of mating spur gears during rotation. Contact stress analysis is performed between two spur gear teeth at different contact positions during rotation. An example is presented to investigate the variation of contact stress on a pair of mating gears with contact positions. The variation of contact stress during rotation is compared with the contact stress at lowest point of single tooth contact(LPSTC) and AGMA Equation for contact stress. The results show that contact stress varies along the contact position and gets maximum values in the beginning and end of the contact. In this study, the gear design considering the contact stress on a pair of mating gears is more severe than that of AGMA standard.

Three-Dimensional Contact Stress Analysis for Structural Design of Bolted Joint Assembly of Pressure Vessels in Nuclear Power Plants (원자력 발전소용 압력용기의 볼트 연결 조립부 구조설계를 위한 3차원 접촉 응력 해석)

  • Lee, Boo-Youn;Kim, Tae-Woan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.4 s.97
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    • pp.122-128
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    • 1999
  • Bolted joint assembly for nuclear power plants consists of various components : cover plate, retainer plate, manway flange, gasket and stud bolts/nuts. To guarantee the soundness of the joint, it is important to prevent leakage through the gasket and reduce the stress concentration factor at the thread root. In this paper, Submodeling technique for the finite element method is proposed to accurately compute three dimensional contact stresses which govern the sealing performance and the maximum contact stresses at the threads root. For verification of global solutions used as boundary conditions of submodel solution, the stresses on the cover plate and the manway flange are measured by strain gages when internal pressure is applied to the bolted joint assembly. The numerical results are compared with the experimental results.

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Mode I and Mode II Stress Intensity Factors for a Surface Cracked in TiN/Steel Under Hertzian Rolling Contact (Hertzian 접촉하중시 TiN/Steel의 표면균열에 대한 모드 I과 모드 II 응력확대계수)

  • Kim, Byeong-Su;Kim, Wi-Dae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1163-1172
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    • 2001
  • The two dimensional problem of a layered tribological system(TiN/Steel) containing a vertical surface breaking crack and subject to rolling contact is considered in this study. Using finite elements and stress extrapolation method, a series of preliminary models are developed. Preliminary results indicate that the extrapolation technique is valid to determine Modes I and II stress intensity factors for cracks. In the case of TiN/Steel medium, KI and KII were determined for variations in crack length, layer thickness, and load location. The results show that KII reaches maximum values when the contact is adjacent to the crack where Mode I stresses are compressive. KII values decrease with decreased crack length and significantly decrease for reduced layer thickness.

Contact Stress Analysis of Helical Gear for Turbo Blower (터보블로워용 헬리컬 기어의 접촉응력 해석)

  • Hwang, Seok-Cheol;Lee, Dong-Hyong;Park, Young-Chul;Lee, Kwon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.90-95
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    • 2011
  • This paper presents the study on the contact stress analysis of a pair of mating helical gears for turbo blower during rotation. Turbo blowers need high speed rotation of impeller in structure and high rate gear ratio. The use of helical gear indicated that noise was an important problem when the application involves high speeds and large power transmission. An example is presented to investigate the variation of contact stress on a pair of mating gears with contact positions. The variation of contact stress during rotation is compared with the contact stress at the lowest point of single tooth contact(LPSTC) and AGMA Equation for contact stress. In this study, the gear design considering the contact stress on a pair of mating gear is more severe than that of AGMA standard.

Optimization of the Gear Tooth Crowning Amount Considering Contact Subsurface Stress (표면아래응력을 고려한 기어이의 크라우닝 최적화에 관한 연구)

  • Lee, Sang-Don;Kim, Jong-Sung;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.25 no.1
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    • pp.38-42
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    • 2009
  • Gear is an essential component of an automotive. Crowning is used for tooth modification of a gear. The basic concept of gear tooth crowning is to reduce the stress concentration in edge of contact area and appropriate profile modifications can help gears to resist scoring, pitting, and tooth breakage. In this study, a method to determinate spur gear tooth crowning amount to make smooth surface stress and subsurface stress distribution is proposed. This method is based on the contact analysis.

Elastic-plastic Contact Stress Analysis of CRT Glass Bulb (CRT 글래스 벌브의 탄소성 접촉 응력 해석)

  • Kang, Dae Jin;Shin, Woon Seo;Song, Chang Seop
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.2
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    • pp.145-151
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    • 1997
  • In this paper, we discuss the cathode ray tube(CRT) glass bulb stress and sagging recovery by the contact band pressure using finite element method. We analyzed the band pressure and stress using contact element method between band and bulb before and after banding process which was conducted to decrease the stress concentration using finite element method, and calculated sagging recovery. The analysis results were confirmed by experiments using strain gauge and sagging recovery test apparatus.

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