• Journal of the Korean institute of surface engineering
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• v.31 no.6
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• pp.400-406
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• 1998

Tool life characteristics were investigated for the TiN coated (PVD) tungsten carbide cutting tools to improve the tool life Experimental variables for Tin coating were coating time and cathode bias voltage and cuting variables were cutting speed and feel rate. As a experiment result, TiN coated tool was extended about from 2.14 to 2.7 times than that of not coated tungsten carbide tools. Also, coating thinkness is much affected to tool life.

• The Science & Technology
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• v.32 no.8 s.363
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• pp.78-79
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• 1999

표면기술은 수용액 등의 분위기에서 처리하는 습식법(도금기술)과 플라즈마, 진공 등의 분위기에서 처리하는 건식법(박막기술)으로 대별할 수 있다. 1950년대부터 시작된 도금기술은 환경문제, 경제성 등으로 어려움을 겪고 있으나 박막기술은 첨단산업의 추세에 맞추어 기술발전이 극대화되고 시장도 급속히 성장하고 있다. 박막기술중의 중요한 신기술은 다이아몬드 박막 분야인데 수명과 절삭능력이 수십배로 향상될 이 기술은 2~3년 안에 상품화 될 것으로 예상된다.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2018.06a
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• pp.35-35
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• 2018

물리적 증착법에 의해 제조되는 초고경도 박막은 나노다층과 나노복합 구조가 대표적이며, 본 연구에서는 음극 아크 증착법으로 TiAlN과 AlTiiN 층 조합을 이용하여 나노다층구조를 포함하는 다층막 시편을 제작하였다. 초격자 두께 주기 12.1 ~ 15.6 nm에서 35 ~ 55 GPa의 경도값을 가졌으며, 절삭공구 코팅분야에 적용할 예정이다.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2001.11a
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• pp.41-41
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• 2001

포항가속기의 초고진공 세정기술은 초고진공 영역에서의 기체방출을 최소화하기 위한 것으로 발생한 오염원을 추적하여 큰 오염원 부터 시작하여 단계적으로 진행해 미세한 오염원 을 제거해 나가는 방법을 적용하고 있다. 이러한 극청정한 진공표면을 얻기 위해서는 표면과 오염물질 사이의 결합에너지를 극복해야 한다. 오염물 제거 방법으로는 물리.전기.화학적인 방법을 모두 적용하며 그리스 및 절삭유를 비롯해 흡착된 탄화수소와 불순물 성분 또는 산소나 황과 같은 반응성 원소와의 화합물 등을 효과적으로 제거한다. 또한, 세정 과정 에서 생성될 수 있는 수소, 불규칙한 산화물, 질화물, 염화물, 그리고 탄수화물을 최소화하여 초고진공 영역에 도달할 수 있는 방법을 제공한다. 본 논문에서는 포항가속기 연구소의 초고진공 환경을 확보하기 위한 화학세정 설비 및 응용기술, 주요 진공 구성재료의 표면 분석 결과를 소개하고자 한다.

• Journal of Adhesion and Interface
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• v.16 no.4
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• pp.137-145
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• 2015

This study aimed to develop epoxy putty as a multi-purpose connection and restoration material that can be used for material-specific restoration work such as metal, wood, ceramics, earthenware and stone artifacts by replacing synthetic resins currently being used for preservation treatment of cultural assets. Existing synthetic resins have the issue of cutting force resulting from high strength, deflection resulting from long hardening time, contaminating the surface of artifacts through staining on tools or gloves and need for re-treatment resulting from material discoloration. Accordingly, paste type restoration material most widely being used in the field of cultural assets preservation treatment was selected and examined the property to select it as an object of comparison. Based on such process, epoxy putty was developed according to the kind of agent, hardener and filler. For the purpose of solving the issues of existing material and allowing the epoxy putty developed to have similar property, property experiments were conducted by selecting agents and hardeners with different characteristics and conditions. The study findings showed that both kinds are paste type that improved work convenience and deflection issue as a result of their work time of within 5~10 minutes that are about 3~10 times shorter than that of existing material. In regards to wear rate for increasing cutting force, it improved by about 3 times, thereby allowing easy molding. For the purpose of improving the issue of surface contamination that occurs during work process, talc and micro-ballon were added as filler to reduce the issue of stickiness and staining on hand. Furthermore, a multi-purpose restoration material with low shrinkage, low discoloration and high cutting force was developed with excellent coloring, lightweight and cutting force features.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.8
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• pp.1951-1962
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• 1993

The creation process of a typical machined surface is treated here as a dynamic system. An investigation is carried out to establish a relationship between the characteristics of cutting force fluctuations that cause vibration response of the tool-workpiece system and the formation of surface in face cutting by sintered carbide cutting tool. Cutting force is measured and analyzed in frequency domain. The power spectral densities of cutting force give a useful information in surface generation and it can be used to find out the control factor of surface roughness. The terms, PSD ratio & Normalized spindle frequency PSD, are defined and when the value of power in spindle frequency is absolutely little but relatively large, it is obtained high accuracy surface roughness. The aim of this research is to find surface profile by measured and analyzed cutting force signals. The simulation of surface generation gives the comprechension of its mechanism and help to predict and control the surface quality. In this study, it is suggested what informations about surface generation can be acquired from the cuttuing force signal and an way of generating a better surface.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.3
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• pp.119-124
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• 2017

Machining optimization using typical computer-aided manufacturing (CAM) software mainly depends on tool paths, and it is impossible to predict the behavior of material or cutting force. In this paper, cutting force analysis simulation is performed on the Unibody Case of a mobile phone with the aim of optimizing cutting-force-based machining using the Third Wave Systems' AdventEdge Production Module. Machining time after optimization was shortened by 42% for roughing compared to pre-optimization, and actual machining time was reduced by 36.8%. For finishing, machining time was reduced by 92%, and actual machining time was reduced around 90%. A surface roughness analysis found that the post-optimization surface roughness was $1.16{\mu}m$ Ra, compared to a pre-optimization value of $1.75{\mu}m$ Ra.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1768-1771
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• 2003

Hard turning replaces grinding for finishing process with expectations of higher productivity and demanded surface quality. Especially for the surface roughness as surface quality demanded in finishing process of hard turning, know-how of machining characteristics of hardened materials by cutting force analysis should be accumulated in company with achievement of precision of elements and high stiffness design technology in hard turning. Considering chip formation mechanism of hardened materials, adequate cutting conditions are selected for machining experiments and cutting forces are measured according to cutting conditions. Increase of cutting forces especially thrust force and increase of dynamic instability could occur in hard turning. Analysis of dynamic characteristics of the cutting forces is executed to investigate relation between dynamic instability and surface roughness in hard turning. Investigation on effects of relative motion of machining system generated by vibration due to dynamic instability shows that ultimate surface roughness could be predicted considering relative motion of machining system with geometrical surface roughness.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.7 no.2
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• pp.23-30
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• 2008

As a basic machining process, turning is a widely used machining process in which a single-point cutting tool removes material from the surface of a rotating material. A common method of evaluating machining performance is to measure the surface roughness. In a turning operation, it is important to select cutting conditions for achieving high cutting performance. As a rule, cutting conditions can be classified into feed rate, depth of cut and insert radius. While cutting process even though cutting conditions are optimized, the average roughness can be deterioration due to wear of the cutting tool edge. In this study, the aim is to maintain the average roughness even though the cutting condition is irregularly changing within the predictable range due to the working environment. First, the surface roughness model influenced by cutting conditions is constructed based on the experimental results in a turning operation, Second, applying the sliding mode control theory to the turning operation model which is composed of the surface roughness model and the motor transfer function, the surface roughness is closed to the desired value. Finally, the effectiveness of this approach is demonstrated through the computer simulation.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2017.05a
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• pp.94.1-94.1
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• 2017

최근 공구산업은 산업 발전으로 특수합금들이 발달하면서 이를 가공할 수 있는 새로운 절삭공구소재들이 개발되어 지고 있다. 또한 공구소재보다 코팅개발이 상대적으로 더욱 효과적이기 때문에 코팅 기술 개발이 활발히 진행되고 있다. 최근 일본에서는 새로운 코팅층 물질 개발보다는 기존의 코팅물질을 조합하거나 개량하여 성능을 향상시키는 추세이다. 또한 다기능 절삭 공구를 지속적으로 사용하는 추세에 따라 공구설계의 새로운 솔루션이 요구된다. 예를 들어 TiN 코팅과 추가 요소를 합금하면 효과적인 경도, 내마모성 등을 향상시키며, TiAlN, TiSiN 등을 예로 들 수 있다. 반면, 기존 TiN에 Mo가 첨가된 TiMoN 박막은 특성화하기 위한 노력이 매우 제한적이었다. Mo가 함유된 코팅층의 특징은 낮은 마찰 계수를 갖는다. 이는 Mo이 공기중의 산소와 반응하여 MoO3를 형성하기 때문이다. 본 연구에서는 TiMo합금 타겟을 음극 아크 증착공정을 이용하여 기초실험을 진행하고 분석평가를 진행하였다. 공정조건은 본 실험실에서 도출한 TiN의 기본공정조건을 바탕으로 기초실험을 진행하였으며, 시편은 스테인리스 강판(SUS304)을 사용하였다. 기초분석은 SEM, EDS, XRD, 초미소경도를 이용하였다. 처음 TiMo합금 타겟을 이용하여 기초실험과 분석을 진행한 결과 TiN과 비슷할 것으로 예상한 것과는 다른 결과가 관찰되었으며, 최적화 된 공정도출을 위한 향후 실험을 계획중이다.