• 제목/요약/키워드: 절삭표면

검색결과 446건 처리시간 0.03초

방사온도계에 의한 침 형태 인식 (Identification of Chip Form Using Pyrometer)

  • 백인환;권혁준;정우섭;심재형
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.138-143
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    • 1994
  • 최근 절삭공정은 다량의 칩을 생성시킬 수 있는 고능률화를 지향하고 있으므로 공작기계의 능력을 충분히 이용하려면 고속 가공에 따른 칩처리 문제가 선결되어야 한다. 고속가공시 발생하는 연속형 칩은 공구의 마모를 촉진하고 제품의 표면에 흠집을 내기도 하며 절삭점 부근에 칩이 엉기는 경우 여러가지 트럭블을 일으키게 되므로 가공계의 무인화, 자동화를 가로막는 가장 큰 요소가 되고 있다. 본 연구에서는 방사온도계를 이용하여 각 가공에 있어서 칩 상태에 따른 방사온도계의 출력값을 검토한 후 퍼지추론을 통하여 실시간으로 칩상태를 판별할수 있는 알고리즘을 개발하여 실험을 통해 그 성능을 평가하였다.

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선삭가공에서 표면 거칠기에 미치는 냉각방법의 영향 (Effect of Cooling Method on Surface Roughness in Turning)

  • 김영덕
    • 한국기계가공학회지
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    • 제10권3호
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    • pp.87-93
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    • 2011
  • CNC lathe machining has been widely used for parts machining of vehicles, aircraft, ships, electronics, etc. because cost savings for shortening processing time and increasing productivity are great. In this study, the purpose is to investigate the effect of cooling methods such as oil mist, water-soluble cutting oils on the workpiece surface roughness with the cutting speed, cutting depth, tool nose radius and feed rate of CNC lathe machine as a parameter in the cutting process of the aluminum alloy 2024 which is used a lot recently on aircraft parts. It is found that oil mist is coolant and water-soluble cooled by cutting the experimental conditions, cutting speed and cutting depth without effecting the surface roughness value was constant.

무전해 니켈의 초정밀 절삭에 의한 표면거칠기 연구 (A Study on the Surface Roughness in Ultra-Precision Cutting of Electroless Nickel)

  • 권우순;김동현;난바의치
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.538-541
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    • 2003
  • Ultra-precision machining was carried out on a electroless nickel materials using single crystal diamond tools. The effects of the cutting velocity, the tool length, the tool nose radius, the feed rate and depth of cut on the surface roughness were studied. In this paper, the cutting condition for getting nano order smooth surface of electroless nickel have been examined experimentally by the ultra-precision machine and single crystal diamond tools. And also. the surface roughness was measured by the three dimension

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비철금속의 선삭에서 절삭각과 이송량이 표면거칠기에 미치는 영향에 관한 연구 (Study of Surface Roughness by Feedrate and Cutting Angle at Turning of Non-iron Metal)

  • 전재억;정진서;김수광;권혁친;하만경
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.884-887
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    • 2000
  • In the present industry, there is not only the cutting of iron metal, but also the cutting of alloy aluminum, brass and plastic to wood(Paulownia). A variety of material is used and these industry is made need of the cutting material but lots of experiments processing is not enough at the moment. At this point, our team processed the basic experiment about influencing of Feedrate and Backrake angle of bite concerned to manufacture in the turning of non-iron metal. Generally speaking, we recognized that there was occurrence of increase of Surface Roughness with increasing of cutting angle in the non-iron metal, but in the cutting of wood we knew, there was special change with change of cutting angle

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엔드밀 마멸에 따른 절삭력과 표면조도의 특성 (the Characteristics of Cutting Force and Surface Roughness in case of Endmill Wear)

  • 허현;이기용;강명창;김정석;황경현
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 추계학술대회 논문
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    • pp.75-78
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    • 1996
  • End Milling is avilable for machining the variable shape of products and has been widely applicated in many industries. To manufacture precise products a surface roughness has to be noticable as a improtant parameter. In end milling the research for tool wear has been insufficient because the tool shape and the cutting geometry are complicated. In this paper the pattern of endmill wear is investigated and the machinability is evaluated. As finding out the characteristics of cutting force and surface roughness the effect of endmill wear on machinability is investigated.

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금형의 5축 고속가공에서 공구 틸팅각에 따른 절삭력에 표면거칠기 특성 (The Characteristics of Cutting Force and Surface Roughness According to Tool Tilting Angle in 5-axis High Speed Machining of Molds)

  • 강익수;김정석;김석원;이기용
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.63-69
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    • 2007
  • The high speed machining has been widely applied to manufacture dies and machine elements in industrial field. Especially, 5-axis milling has been employed to produce a wide range of turbine blades, impellers and complex molds. In this study, the machining characteristics of injection molds were investigated according to tool tilting angles in 5-axis milling. The cutting force and surface roughness were investigated with various tool tilting angles. When the tool tilting angle was over than 10 degree, the characteristics of cutting force and surface roughness were improved in machining of Al alloy.

표면거칠기와 절삭력을 고려한 Al7075-T0 선삭가공 최적화 (Machining Optimization of Al7075-T0 Turning Process Considering Surface Roughness and Cutting Forces)

  • 정지훈;김정석;김평호;구준영;임학진;이종환
    • 한국생산제조학회지
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    • 제21권5호
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    • pp.842-847
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    • 2012
  • The Response Surface Method(RSM) is used as optimal design technique of experimental conditions. In Al7075-T0 turning operation, the principle cutting force and the Center-line averaged roughness are measured to optimize machining process. In variation of feed, depth of cut and cutting speed, three cutting parameters are evaluated. The optimal cutting conditions of Al7075-T0 turning are suggested by RSM. As a main result, feed is the dominant cutting parameter in this turning process considering surface roughness and cutting force.

Multi-con와 ALPT을 활용한 TiAlN코팅층 표면연마 초경호브의 절삭특성 및 공구수명 평가 (Evaluation Tool Life and Cutting Characteristics of Carbide Hob TiAlN Coating Surface Polishing Using Aero Lap Polishing Technology and Multi-con)

  • 천종필;편영식
    • 한국생산제조학회지
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    • 제21권5호
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    • pp.848-854
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    • 2012
  • SCM420 steel cutting gear to improve the durability is quenched. When quenching, increases surface hardness, a change of the physical properties and machinability or fall. This study, using a solid carbide hobs skiving hobbing gear cutting finishing. And cutting tool solid carbide TiAlN coating hove when TiAlN coating on the surface of multi-con polishing hob conducted aero lap nano polishing for each cutting. Experimental results conducted aero lap nano coating on the surface polishing tool machinability was excellent. And aero lap nano polishing tool results were reduced 2.5 times the tool wear compared to TiAlN coated tools. Excellent results were 1.42 times longer tool life.

볼 엔드밀을 이용한 금형 구면 가공의 표면품질 향상에 관한 연구 (Surface Quality Improvements on the Spherical Shaped Mold using Ball End Milling)

  • 윤일우;황종대
    • 한국기계가공학회지
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    • 제19권3호
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    • pp.71-76
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    • 2020
  • Various machining methods are being studied to improve the processing quality of the spherical R shape in press die. In this paper, we confirmed that changes in machining quality were associated with changes in cutting direction, path, and cutting angle, which are commonly used in the machining of molds. We obtained a surface roughness graph with each condition change in one specimen using an instrument that measured geometry and surface roughness simultaneously. The results of the study showed that the best surface roughness in the finish cut of the spherical surface was obtained using upward pick feed machining.

금형강의 고속가공시 절삭력 및 표면조도의 특성 (Characteristics of Cutting Force and Surface Roughness in the High-Speed Machining of Die Material)

  • 손창수;강명창;이용철;이득우;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.36-40
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    • 1996
  • The high-speed machining is one of the most effective technology to improve productivity. Because of the high speed and high feedrate, high-speed machining can give great advantages for the machining of dies and moulds. In this paper, high-speed milling for HP-4 die material was carried out with coated tungsten carbide ball endmill. In the high-speed machining, the cutting force and surface roughness of workpiece show very various characteristics at different cutting conditions. Especially surface roughness of workpiece depends largely on pick feed and feed per revolution of ball endmill. In the condition that pick feed and feed per revolution are equal, better surface roughness is measured. By obtaining good surface roughness at high speed, efficiency of machining can be increased.

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