• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.1
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• pp.57-62
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• 2018

In this report, Cutting of metals are basically existence of fundamentally important cutting method. It is necessary task for the advanced technical production which are need more precision and efficient to over an idealistic surface roughness. This study is resulted through cutting the row materials of SM45C, in the diluted solubility water type of cutting fluids twenty times and forty times as many as that water, by variable in the velocity, feed rate, depth of cut, comparing the examine under same cutting conditions.

• Applied Chemistry for Engineering
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• v.25 no.5
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• pp.548-551
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• 2014

In order to reduce toxicity on the human body, four new cleaning agents (1-4) containing ester and ether functionalities have been invented. The synthesized cleaning agents's physical properties, biodegradabilities, and $LD_{50}$ values, which were conducted by Korea Testing Certification Institute by using standard method, showed excellent values. A specimen for cleaning ability was prepared by cutting in $60{\times}40mm$ size of stainless steel plate. The surface of the above specimens was treated with four different kinds of contaminants, such as cutting oil, anti-rust oil, drawing oil, and lubricating oil. Contaminated specimens were then immersed in compounds (1-4) for 1 to 5 minutes to dissolve oil in the cleaning agent. The data indicate that all compounds (1-4) exhibit good cleaning ability toward four contaminant oils. It is also confirmed that these compounds can be applicable to various industrial cleaning fields as nontoxic and biodegradable cleaning agents because of their excellent biodegradabilities and $LD_{50}$ values.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2005.10a
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• pp.171-185
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• 2005

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1990.04a
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• pp.1-14
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• 1990

공작기계를 설계하거나 이의 경제적인 사용을 위해서는 가장 기본적으로 절삭력의 예측이 필요하며, 절삭력의 예측 정밀도를 향상 시키기 위해서는 공작기계의 구조동력할(machine tool structural dynamics) 과 공구와 공작물 간의 절삭 작용에서 발생되는 동적인 거동 즉 절삭동력학(cutting dynamics)에 대한 이해가 선행되어야 한다. 또한 기계의 구조적 특성과 절삭작용의 특성이 포함된 절삭력을 적절한 센서에 의하여 측정하여 이를 분석함으로서 기계의 구조적 특성이나 절삭작용에 대한 특성을 파악할 수 있다. 본 강연은 동절삭력 모델의 유도 과정과 이 모델을 이용하여 절삭력을 예측한 결과를 정절삭력 모델 및 절삭시험 결과와 비교 하고 절삭력을 활용하여 공구상태의 파악, 절삭상태의 파악, 공작기계의 경제적 이용방법에 활용하는 예를 소개하고자 한다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.75-79
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• 1996

가공품 중에서 구멍가공이 차지하는 비율은 매우 높으며 또한 가공정밀도가 요구되어진다. 그러나구멍의 직경에 비하여 길이가 길어지면 칩의 배출, 절삭날부의 윤활이 어려워지고, 공구의 진동문제가있기 때문에 일반적인 가공으로는 불가능할 경우가 많다. 따라서 이에 적절한 가공방법은 고압력의 절삭유를 공급할 수 있는 공구를 이용하여 가공할 수 있으며, 그 대표적인 방법으로는 Spade Drill, Gun Drill, 및 BTA Dill에 의한 깊은구멍가공봅이다. 본 연구에서는 Single Tube BTA 드릴링 시스템에서 Single Edge BTA Drill을 사용 하여 깊은 구멍을 가공할 때 공작물 SM55C의 최적절삭 조건의 선정과 공구수명에 대하여 실험을 통하여 분석 하고자 하였다.

• Journal of the KSME
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• v.19 no.3
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• pp.164-168
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• 1979

이상에서 논술한 바와 같이 금속절삭에 있어서는 절삭공구는 열의 와중의 격열한 상태하에서 작동이 이루어져야 하기 때문에 절삭유제를 분사함으로써 냉각작용으로 경도저하를 방지하고, 균체작용을 시킴으로써 열의 발생을 적게 하며 동력 소비를 감소함과 동시에 절삭면의 정밀도를 향상시킨다. 또한 절삭유제에 극압첨가제를 첨가함으로써 고체윤활을 생성케하여 용찰을 방지 하는 효과를 얻고 있다. 이 외에도 절살유제는 칩의 세척작용, 공작물과 기계의 방작용등의 효 과를 얻고 있다. 요는 절삭가공에서 절삭유제의 사용은 절삭공구의 수명을 연장하고 생산능률을 올리는 효과를 기대하는 것이라고 요약할 수 있다. 여기서 부차적으로 고려해야할 것은 절삭유 제의 토방법도 중요하다. 동일한 조건하에서는 토방법에 따라 효과가 다르다. 가장 효과적인 토 법은 공구의 앞여유면쪽으로 분사하는 것이 가장 좋으며, 칩 위에 분사하는 것이 가장 비효과 적이다. 이와 같은 절삭유제 작용과 효능을 알고 실제가공에 있어서 다소라도 도움이 되었으면 다행으로 생각하는 마음 간절하면서 끝맺는 바이다.

• Clean Technology
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• v.19 no.2
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• pp.184-188
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• 2013

To increase flash point which is related to flammability, seven unprecedented new cleaning agents containing fluoride atoms have been invented. These newly synthesized cleaning agents's physical properties which were conducted by Korea Institute of Petroleum Management by using a standard method showed excellent values. Particularly, flash point of newly synthetic cleaning agents is more higher than that of fluoride free compound. A specimen for cleaning ability was prepared by cutting in $60mm{\times}40mm$ size of stainless steel plate. The surface of the above specimens was applied with four kinds of contaminants, such as paraffin based drawing oil, flux abietic acid, water-insoluble cutting oil, and lubricating oil. Contaminated specimens were immersed in new compounds (1-7) for 1 to 5 minutes to dissolve oil in the cleaning agent. Although the data indicate that all compounds (1-7) exhibit lower cleaning ability toward cutting oil, it is observed that in the case of the present study more than 80% of pollutants on the surface were almost removed within 5 minutes.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.206-208
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• 2002

Metalworking fluids (MWFs) are fluids used during machining and grinding to prolong the life of the tool , carry away debris, and protect the surfaces of work pieces. These fluids reduce friction between the cutting tool and the work surface, reduce wear and galling, Protect surface characteristics, reduce surface adhesion or welding and carry away generated heat. Workers can be exposed to MWFs by inhaling aerosols (mists) and by skin contact with the fluid. Skin contact occurs by dipping the hands into the fluid, splashes, or handling workpieces coated with the fluids. The amount of mist generated (and the result ins level of exposure) depends on many factors. To reduce the potential health risks associated with occupational exposures to MWFs, it is required to establish optimum MWFs supply method and condition with minimum Quantity in all over the mechanical machining field including high speed type heavy cult ing process.

• Journal of the Microelectronics and Packaging Society
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• v.10 no.3
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• pp.67-71
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• 2003

Sawing silicon ingot with abrasive slurry generates sludge that includes abrasive powders, cutting oil, and silicon powders. The abrasive powders and cutting oil are being separated and reused. Mixing the remained stodged silicon powders with carbon powders and subsequent heat-treatment are conducted to produce silicon carbide. The size of SiC whiskers and powders was smaller than the conventionally grown silicon carbide whiskers that were synthesized by adding micron-size metal impurities. Impurity related mechanism is attributed to the formation of the silicon carbide whiskers, as metal impurities are contained in the stodged silicon powders.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.3
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• pp.73-79
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• 2002

This paper presents the experimental results to verify the environmental consciousness with economic balances due to cutting fluid behaviors, effectiveness in machining process. Even though cutting fluid improves the Productivity through the cooling, lubricating effects, its environmental impact is also increased according to the cutting fluid usage. The primary mechanism considered in this study is the spin-off motion of fluids away from rotating workpiece. In this study some parameters arc adopted to analyze the productivity(tool wear), environmental impact(mist diffusion rate). The results present talc criteria for the resonable cutting fluid usage quantitative1y to develop the environmentally conscious machining process.