• 한국정밀공학회지
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• 제11권2호
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• pp.85-94
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• 1994

The cutting mechanism of ultrasonic vibration machining is characterized as two phases, that is, an impact at the cutting edge and a reduction of cutting force due to non-contact interval between tool and workpiece. In this paper, in order to identify cutting dynamics of a system with ultrasonically vibrated cutting tool, an ARMA modeling is performed on experimental cutting force signals which have a dominant effect on cutting dynamics. The aim of this study is, through Dynamic Date System methodology, to find the inherent characteristics of an ultrasonic vibration cutting process by considering natural frequency and damping coefficient. Surface roughness and stability of cutting process under ultrasonic vibration are also considered

• 한국정밀공학회지
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• 제12권9호
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• pp.148-155
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• 1995

The object of this study is to achieve a gteater understanding of meterial removal process and its mechanism. In this study, some applications of finite element techniques are applied to analyze the chip formation and cutting heat generation mechanism of metal cutting. To know the effect of cutting parameters, simulations employed some independent cutting variables change, such as constitutive deformation laws of workpiece and tool material, frictional coefficients and tool-chip contact interfaces, cutting speed, tool rake angles, depth of cut and this simulations also include large elastic-plastic defor- mation, adiabetic thermal analysis. Under a usual plane strain assumption, quasi-static, thermal-mechanical coupling analysis generate detailed informations about chip formation process and cutting heat generation mechanism Some cutting parameters are affected to cutting force, plastic deformation of chip, shear plane angle, chip thickness and tool-chip contact length and reaction force on tool, cutting temperature and thermal behavior. Several aspects of the metal cutting process predicted by the finite element analysis provide information about tool shape design and optimal cutting conditions.

• 대한기계학회논문집A
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• 제41권5호
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• pp.427-433
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• 2017

고강도 재료나 열전도성이 낮은 재료의 밀링 가공시 가공 부위에서 발생하는 높은 마찰열로 인해 공구 파손 등이 심각하게 발생할 수 있으므로 절삭유 공급이 매우 중요하다. 기존의 절삭유 공급 방식은 수동식 관절 구조를 활용한 방법으로 과도한 양을 분사함에도 불구하고 효과적인 결과를 얻기 힘들었다. 또한, 작업 중 비산으로 인해 작업장 환경에도 큰 악영향을 미쳤다. 이에 본 연구에서는 자동으로 분사 위치 조절이 가능한 장치에 기반하여 절삭유 분사위치에 따른 STS316L 의 밀링가공 특성을 분석하였다. 그 결과, 절삭유 공급 위치 변화에 따라 공구 마모와 표면 거칠기 변화가 관찰되었으며 이를 통해 제작된 장치의 효용성을 보였다.

• 대한의용생체공학회:의공학회지
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• 제20권2호
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• pp.231-236
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• 1999

Q-switch된 Er:YAG 레이저를 이용해서 치아표면에 뿜어준 외부의 물로 인해 유도된 열 및 역학적인 효과를 이해하는 것은 free-running Er:YAG 레이저에 의한 절삭효과를 이해하는데 대단히 중요하다. 이는 (파장 하나의 길이가 250 $\mu\textrm{s}$인) free-running 레이저에 의한 한 거 대효과가 본 실험에서 이용한 (파장 하나의 길이가 1 $\mu\textrm{s}$인) Q-switch된 레이저에 의한 미소효과들의 축적이기 때문이다. 치아표면에 물이 있을 때 Q-Switch된 레이저에 의한 절삭률은 그렇치 않은 때에 비해 증가되었다. 치아표면에 물을 뿜어주는 횟수는 절삭률에 영향을 미쳐서 저에너지에서는 더디게 물을 뿜어줄때 놀은 절삭률을 얻었다. 반동압력의 세기는 치아표면 조건에 의존하는데. 표면이 젖을수록 그리고 뿜어준 물의 양이 증가 할 수록, 반동압력의 세기 또한 증가하였다. 이 연구로부터 우리는 1-$\mu\textrm{s}$-길이의 pulsed 레이저에 의해 유도된 열 및 역학적인 효과가 외부에 물이 있을 때 free-running Er:YAG 레이저에 의한 절삭을 이해하는데 중요한 정보를 제공해 준다는 것을 알았다.

• 대한기계학회논문집A
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• 제22권1호
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• pp.1-15
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• 1998

In this paper, thermo-viscoplastic finite element analysis of the effect of tool edge radius on cutting process are performed. The thermo-viscoplastic cutting model is capable of dealing with free chip geometry and chip-tool contact length. The coupling with thermal effects is also considered. Orthogonal cutting experiments are performed for 0.2% carbon steel with tools having 3 different edge radii and the tool forces are measured. The experimental results are discussed in comparison with the results of the FEM analysis. From the study, we confirm that this cutting model can well be applied to the cutting process considered the tool edge radius and that a major causes of the "size effect" is the tool edge radius. With numerical analysis, the effects of the tool edge radius on the stress distributions in workpiece, the temperature distributions in workpiece and tool, and the chip shape are investigated.estigated.

• 대한기계학회논문집
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• 제8권5호
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• pp.450-461
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• 1984

본 연구에서는 그러한 간접적인 방법의 하나로서 공구대로부터 가속도신호를 절삭시간의 경과에 따라 측정한 후, 시계열자료를 모델화하는 전산프로그램을 사용하 여 적합한 모델을 구하고 그로부터 유도되는 여러 특성들을 관찰함으로써 보다 현실적 인 방법론을 제시하고자 하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.129-132
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• 2003

Used cutting fluid from machining processes is harmful to both environment and human health. Chemical substances that provide the lubrication function in the machining process are toxtc to the environment if the cutting fluid is released to soil and water and caused serious health problems to workers who are exposed to the cutting fluid in both liquid and mist form. Recently. cost of using cutting fluid is increasing as the number and the extensiveness of environmental protection laws and regulations increase. Therefore, the use of cutting fluid in machining processes place an enormous burden on manufacturing companies to cover the additional costs associated with their use and protection of our environment. Current trends in manufacturing are focused on minimizing or eliminating the use of metalworking fluids in machining processes. And the increased costs for the disposal of waste products (swarf, coolants and lubricants), especially in industrially developed countries, has generated interest in dry machining. A variety of new techniques are testimony that new technology has rationalized further efforts to research and implement dry machining processes. This paper presents the developed equipment, the process optimization and the applications in the field of surface grinding for the new cryogenic dry machining using a compressed cooling air. The investigated new machining process method shows many advantages compared to conventional techniques with cutting fluid.

• 산업공학
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• 제15권3호
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• pp.308-315
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• 2002

This study presents the web based cutting parameter selection system using Group Technology (GT). The GT is basically applied to classify and code the work material and cutting process which are main factors to affect cutting parameter selection. The proposed system has been designed to electronically select proper cutting conditions based on the stored GT database. The existing approaches used in most small and medium sized companies are basically to use manufacturing engineer's experience or to find the recommended values from the manufacturing engineers handbook. These processes are often time consuming and inconsistent, especially when a new engineer is involved. Consequently, the proposed system could automatically and consistently generate the proper cutting conditions (feed, depth of cut, and cutting speed) as soon as relatively simple data input is given thanks to the classified GT database.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.943-946
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• 2002

This paper presents atomization characteristics of cutting fluids. To analyze the behavior characteristics of cutting fluid, analytical approach and experimental measurement were performed to predict the aerosol size, velocity and concentration due to cutting fluid atomization mechanism in machining operation. The established analytical model which is based on atomization theory analyzes the cutting fluid motion and aerosol generation in machining process. The predictive models can be used as a basis for environmental impact analysis on the shop floor. It can be also facilitate the optimization of cutting fluid usage in achieving a balanced consideration of productivity and environmental consciousness.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.901-904
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• 2002

The cutting thickness of ultra-precision machining is generally very small, only a few micrometer or even down to the order of a flew manometer. In such case, a basic understanding of the mechanism on the micro-machining process is necessary to produce a high quality surface. When machining at very small depths of cut, metal flow near a rounded tool edge become important. In this paper a finite element analysis is presented to calculate the stagnation point on the tool edge or critical depth of cut below which no cutting occurs. From the simulation, the effects of the cutting speed on the critical depths of cut were calculated and discussed. Also the transition of the stagnation point according to the increase of the depths of cut was observed.