• 대한기계학회논문집
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• 제10권3호
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• pp.376-382
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• 1986

본 연구에서는 절삭과정의 정적특성에 관한 식과 그에 포함된 계수를 실험을 통하여 결정함으로써 절삭과정을 모델링하고, 절삭시에 검출되는 주절삭력에 따라 이 송속도를 제어하며 절삭과정의 변동에 관계없이 시스템의 안정을 보장하는 제어 프로 그램 및 제어장치를 개발하여 선삭작업에 응용하여 보고자 한다.

• 대한기계학회논문집
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• 제12권2호
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• pp.206-214
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• 1988

본 논문에서는 엔드 밀링에서 황삭 작업시 비교적 절삭 모델의 정립이 용이한 하향 밀링(down milling)의 경우를 대상으로, 가공면 오차의 주 원인인 공구와 공작물 사이의 처짐과 절삭력의 특정한 동적관계를 유도하고, 그 절삭력을 일정하게 유지하도록 공구의 이송속도를 온라인으로 제어하였다.

• 대한기계학회논문집
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• 제15권1호
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• pp.78-89
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• 1991

본 연구에서는 ARSC를 엔드밀링 공정에 적용하여, 절삭력을 추종제어하는 실 예를 제시하고자 한다.제2장에서는 ARSC를 절삭공정에 일반적으로 적용하기 위한 구체적인 이론전개를 설명하여, 제3장에 실시간 시뮬레이션의 방법과 결과를 예시하 고,마지막으로, 제4장에 엔드밀링 절삭시험을 위한 장치의 구성 및 그 결과를 설명하 였다.

• 한국산학기술학회논문지
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• 제21권2호
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• pp.195-204
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• 2020

본 연구에서는 띠톱기계의 서로 다른 톱 절삭 상태에서, 최적의 톱 절삭력 및 최적의 컨트롤러 파라미터가 어떻게 설정 되는지에 대한 문제를 해결하기 위한 연구를 진행하였다. 이를 위해 띠톱 기계의 톱 절삭 시스템의 수학적 모형을 수립하고, 전통적인 PID 제어 방법과 톱 절삭력의 폐회로(closed-loop)제어에 대하여 병행하여 깊게 연구함으로써, 주 모터의 동력, 띠톱기계의 동적특성 및 톱날 강도 등의 컨트롤러 파라미터 및 톱 절삭 부하가 제어 성능에 대한 규칙을 발견하여, 톱 절삭 너비와 컨트롤러 파라미터(비례계수 K_p)의 관계, 톱 절삭력의 설정값의 관계를 얻어, 일종의 띠톱 기계의 스마트 톱 절삭 제어를 갖는 시스템 방안을 제기하였다. 연구 결과에 따르면 홈 절단면의 절삭 재료를 톱 절삭 시 스마트 톱 절삭 시스템의 톱 절삭 효율이 기존 톱 절삭 시스템보다 18.1㎠/min(48%) 향상 되였으며, 이 방안이 뛰어난 제어 효과를 가지고 있음을 보여 주었다.

• 한국정밀공학회지
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• 제14권10호
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• pp.15-27
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• 1997

Quasti-static cutting force variations in milling process are measured indirectly using spindle motor current. Quasi-static sensitivity of the spindle motor current is higher than that of the feed motor current. Magnitude of the spindle motor current is independent of cutting direction. The linear relationship between the cutting force and the spimdle motor RMS current at various spindle rotational speed is obtained. Frequency/ Voltage(F/V) converter voltage is measured to identify the spindle speed and to determine the cutting force at various spindle speeds. Overload on the tool during milling process can be detected using the proposed indirect cutting force measurement. Based on these measurements, cutting force is regulated at a constant level by feedrate control.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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• pp.121-126
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• 2000

This research proposes a new advanced control method and demonstrates its realization in part. By incorporating shape machining and cutting force control at a time, this integrated scheme makes it possible to machine a desired shape and avoid the trouble of programming feedrate and spindle speed before machining and also reduce the shape error. The main idea proposed to achieve those goals consists in giving commanded path and desired cutting force at the same time. which makes it possible for position and force controller to distribute the corresponding velocity of individual axes and main spindle by an appropriate interpolation. That indicates we can replace the built-in interpolator of commercial machine tools by the developed algorithm.

• 한국정밀공학회지
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• 제15권11호
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• pp.9-20
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• 1998

In recent manufacturing process, the increase of productivity has been attempted by reducing machining time with the increase of cutting force. However, the excessive increase of cutting force can cause tool breakage and have a bad effect on both manufacturing machine and workpiece. Thus, it is necessary to estimate and control the cutting force in real time during the process. In this study, use of disturbance observer is proposed for the indirect cutting force estimation. The estimated cutting force is used for the real-time control of feedrate, making the actual cutting force follow the reference force command. Since the suggested method does not need an expensive sensor like a dynamometer, the method is expected to be used practically. Since the actual cutting force follow the reference force, resulting the reducing of the machining time the increase of productivity are also expected, and the quality of cutting surface has been improved due to the adjusted feedrate. Besides, an actual constant cutting force guarantees the prevention of tool breakage. To show the effectiveness of the suggested cutting force control method, an experimental setup has been made without sensor and applied to several workpieces. Experiments show that the suggested method is effective to cutting force control of a CNC machining center.

• 대한기계학회논문집
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• 제18권1호
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• pp.113-120
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• 1994

The dynamic characteristics of turning processes are complex, non-linear and time-varying. Consequently, the conventional techniques based on crisp mathematical model may not guarantee cutting force regulation. This paper presents a fuzzy controller which can regulate cutting force in turning process under varying cutting conditions. The fuzzy control rules are extablished from operator experience and expert knowledge about the process dynamics. Regulation which increases productivity and tool life is achieved by adjusting feedrate according to the variation of cutting conditions. The performance of the proposed controller is evaluated by cutting experiments in the converted conventional lathe. The results of experiments show that the proposed fuzzy controller has a good cutting force regulation capability in spite of the variation of cutting conditions.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 추계학술대회 논문집
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• pp.150-156
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• 1996

Static variations of cutting forces are estimated using spindle motor current. Static sensitivity of spindle motor current is higher than feed motor current. The linear relationship between the cutting force and RMS value of the spindle motor current is obtained. Using cutting force estimation, tool overload in milling process can be well detected, and cutting force is regulated at a constant level by feedrate adaptive control.

• 한국정밀공학회지
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• 제16권3호통권96호
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• pp.38-46
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• 1999

Spindle motor current is used to estimate the cutting force indirectly and control the feed rate for the cutting force regulation. The proposed algorithm is implemented to a DSP board based hardware for the industrial application. The software to make POP terminal communicate with the DSP board and POP server is coded under Windows 95 environment. Experiments under varying cutting conditions show that the DSP board recognizes the information of installed cutting tool and cutting conditions delivered from the POP server to use them for the proper control of the feed rate. The cutting force is regulated well during machining of tapered or stepped workpiece and circular shaped workpiece as well.