• Title/Summary/Keyword: 절단기

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Concept Development of Eco-friendly Pavement Cutting Machine through Overseas Technology Analysis (해외기술 분석을 통한 친환경 도로포장 절단기 개념 도출)

  • Kim, Kyoon-Tai;Jun, Young-Hum;Kim, Kyong-Hoon;Ok, Chi-Yeol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.242-243
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    • 2019
  • In recent years, road cutting work has been frequently performed for the repair of old road pavement and the development of underground space. However, the existing pavement cutting machine in Korea generates a lot of noise and dust. In this study, it was found out that the pavement cutting machine that cuts off noise and sucks cutting dust is used in overseas. Therefore, in this study, the concept of eco - friendly pavement cutter suitable for domestic situation is derived. The results will be used in prototype modeling and experimentation.

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On-Site Cutting Performance Analysis of Conventional Pavement Cutter for Deriving Performance Standard Value (성능 기준값 도출을 위한 재래식 도로절단기의 현장 절단성능 분석)

  • Kim, Kyoon-Tai
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.243-244
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    • 2023
  • Noise, dust, etc. caused by road pavement cutting work, which frequently occurs in new construction or reconstruction of buildings, construction of complexes, etc., are environmental hazards and cause civil complaints. Recently, an eco-friendly pavement cutter is being developed to make the work low in noise and dust, however, the on-site cutting performance of the equipment has not been quantified. In this study, in order to derive a standard value for comparing the cutting performance of the eco-friendly cutter under development, a conventional pavement cutter was applied to four residential sites in Seoul and Gyeonggi-do, and the cutting data was collected. As a result of analyzing the collected data, the conventional pavement cutter showed a cutting performance of 12.3 to 20.2 sec/m, and the average was 27.2 sec/m. In the future, additional cutting experiments with various mixing ratios, materials, and depths are planned to confirm the performance of conventional pavement cutter in more detail.

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Development of a Double-blades Road Cutter with Automatic Cutting and Load Sensing Control Technology (자동 절단과 부하 감응 제어 기술을 적용한 양날 도로절단기 개발)

  • Myoung Kook Seo;Myeong Cheol Kang;Jong Ho Park;Young Jin Kim
    • Journal of Drive and Control
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    • v.21 no.1
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    • pp.53-58
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    • 2024
  • With the recent development of intelligence and automation technologies for construction machinery, the demand for safety and efficiency of road-cutting operations has continued to increase. In response to this, a double-blade road cutter has been developed that can automatically cut roads. However, a double-blade road cutter has a load difference between the two blades due to the ground and wear conditions of the cutting blades. The difference in load between the two blades distorts the direction of travel of the cutter. In this study, a vision sensor-based driving guide technology was developed to correct the driving path of road cutters. In addition, we developed a load-sensing technology that detects blade loads in real-time and controls driving speed in the event of overload.

Nesting Algorithm for Optimal Layout of Cutting parts in Laser Cutting Process (레이저 절단공정에서 절단부재의 최적배치를 위한 네스팅 알고리즘)

  • 한국찬;나석주
    • Journal of Welding and Joining
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    • v.12 no.2
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    • pp.11-19
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    • 1994
  • 레이저 가공기술은 재료가공 분야에서 넓은 응용분야를 가지고 있으며, 특히 절단, 용접, 열처리 등의 가공분야에서 고정밀도와 자동화의 용이성으로 인해 생산성이 높은, 고부가가치의 첨단응용 기술로 부각되고 있다. 특히 레이저절단은 타 절단법에 비교되는 절단정도, 열영향, 생산성, 작업 환경등의 각종 우위성으로 박판 및 후판절단분야에서 급속한 보급을 보이기 시작하였다. 현재 대 부분의 레이저 가공기는 CNC화 되어가고 있는 추세이며, 레이저 절단의 경우 생산성증대 및 고 정밀화를 위하여 CAD/CAM인터페이스에 의한 자동화가 필연적인 상황이다. 뿐만아니라 고출력 레이저 발전기를 가공 기본체에 탑재한 탑재형 레이저가공기의 출현으로 대형부재의 절단이 가능 하게 되었으며, 더불어 절단공정의 무인화를 지향하는 각종 시스템이 개발되고 있다. 이와 같은 무인화, 생산성증대, 작업시간단축과 러닝 코스트 및 재료의 절감을 위한 노력의 일환으로 컴 퓨터에 의한 자동 및 반자동 네스팅 시스템의 개발을 들 수 있다. 레이저에 의한 2차원 절단응 용분야에서의 네스팅작업은 설계가 끝난 각 부품의 절단작업의 전단계로서 수행되며, 일반적으로 네스팅공정이 완료되면 절단경로를 결정하고 가공조건과 함께 수치제어공작기계의 제어에 필요한 NC코드를 생성하게 된다. 최근에는 이와 같은 네스팅 시스템이 일부 생산현장에 적용되고 있 으나 이러한 시스템들의 대부분이 외국에서 개발된 것을 수입하여 사용하는 실정이다. 2차원 패턴의 최적자동배치문제는 비단 레이저 절단과 같은 열가공 분야에서 뿐만 아니라 블랭킹 금형, 의류, 유리, 목재등 여러분야에서 응용이 가능하며 패키지의 국산화가 시급한 실정이다. 네스 팅작업은 적용되는 분야에 따라 요구사항과 구속조건이 달라지며 이로 인해 알고리즘과 자료구 조도 달라지게 되나 공통적인 목표는 주어진 영역안에서 겹침없이 배치하면서 버림율을 최소화 하는 것이다. 지난 10여년간 여러 산업의 응용분야에서는 네스팅시스템의 도입이 활발하게 이 루어지고 있는데 수동에 반자동 및 자동에 이르기까지 다양하나 자동네스팅시스템의 경우 배치 효율의 신뢰성이 비교적 부족하기 때문에 아직까지는 생산현장에서 기피하는 실정이다. 배치알 고리즘의 관점에서 볼 때 이러한 문제들은 NP-complete문제로 분류하며 제한된 시간안에 최적의 해를 구하기가 가능한 조합 최적화 문제로 알려져 있다. 따라서 이 글에서는 레이저 절단분야 에서의 네스팅시스템에 관한 개요와 최근의 연구동향 그리고 몇 가지 전형적인 네스팅 알고리 즘들을 소개하고 비교분석을 통해 개선점을 간략하게 논의하고자 한다.

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Modal and Structural Analysis of Laser Cutter (레이저 절단기의 모드해석과 구조해석)

  • Kyu-Nam Cho;Rae-Young Park
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.3
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    • pp.129-134
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    • 1994
  • A Laser Cutter is designed for the precise fabrications in the shipyards recently. The cutter is a gantry type one with specified functions of movability and strength in order to satisfy the workability. The gantry frame should move with a certain velocity in a relatively short time for the proper cutting of the object materials. The gantry is fitted with ball screw and the acceleration field is formed by actuating this ball screw. The relative displacement should be within the allowable design criteria to make sure the precise cutting of the materials by the laser. In this paper, modal and structural analysis for a Laser Cutter which is commonly used in the shipyards, is carried out to check the design criteria of the system. The system is modeled by placing the proper shell and soils finite elements and fictitious mass properties to represent the real one. The way how to extract the loading conditions based on the given velocity criteria of the system is presented. Static structural analysis is performed and the results came out as expected. Modal analysis for finding eigen-values and mode shapes of the system is performed and it is shown that the time dependent dynamic analysis is unnecessary for this system for its operating circumstances.

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A Numerical Analysis on Flow Distribution in the Fume Collector for Plasma Cutting Machine (플라즈마 절단기용 집진기의 내부유동 분포에 관한 수치해석)

  • Yi, Chung-Seub;Suh, Jeong-Se;Yun, Kang-Ro;Park, Young-Ho
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1361-1366
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    • 2009
  • This study is to see the internal flow for the plasma cutting fume collector. Plasma cutters are widely used in the canning industry and Fume cause the device because it will affect the performance of the design of dust collector. Therefore, to determine the distribution of the internal flow using CFD and Solver was used for calculated with commercial CFD code STAR-CCM+. The results show that design of chamber was incorrect after passed the filter for exhaust to the fan. And the location of the duct to the influx of dust collector and the design was incorrect. In addition, an array of filter was also inappropriate. As a result, present fume collector need to improvement.

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A Study on the Selection of Cutting Conditions in High Speed Pipe Cutting Machine (고속 파이프 절단기의 절단 조건 선정에 관한 연구)

  • Ahn, Sung-Hwan;Shin, Sang-Hun;Lee, Choon-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.144-149
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    • 2008
  • This study presents the selection of cutting conditions in high speed pipe cutting machine for the better quality. A high speed pipe cutting machine which uses a rotary knife can make good quality products in short time. But, the machine is much sensitive by cutting conditions because of the complicated mechanism. In this reason, many experiments for cutting condition selection are necessary to improve quality of production. This study carried out cutting experiments with the three factors that are cutting RPM, cutting force and pooling force. 2-dimensional profile measuring instrument is used to measure which is represented by ${\Delta}h$, a sum of burr and collapse height. The effects of factors are analyzed by using MINITAB, the commercial software.

A Study on the Cutting Characteristics in $CO_2$ Laser Cutting of SAPH400 (SAPH400의 $CO_2$ 레이저 절단시 절단특성에 관한 연구)

  • Park J.N.;ChoM G.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.1016-1019
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    • 2005
  • In the cutting of plate steel, the quality of the cut surfaces is strongly dependent on the cutting condition such as cutting speed, plate thickness, power, kerf width and gas pressure etc. The cutting tests of Steel Automobile Press Hot were carried out using $CO_2$ Laser cutting machine. The kerf width and surface roughness of a section are examined at various cutting conditions. This paper deals with cutting characteristics of Steel Automobile Press Hot(SAPH400) using $CO_2$ Laser Cutting Machine.

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