• 제목/요약/키워드: 전해연속드레싱 연삭

검색결과 21건 처리시간 0.026초

전해 연속 드레싱을 이용한 마이크로 구조물 제작 (A Study on the Micro Structure Fabrication using Electrolytic In-process Dressing)

  • 이현우;최재영;정해도;이석우;최헌종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.258-261
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    • 2002
  • In this study, micro tools(WC) to produce micro-structure and parts, were fabricated ell a cylindrical grinding machine using ELID(Electrolytic In-process Dressing) technique. The shape of the micro-carbide tool was square, corn. The size of the micro-carbide tool was measured less than 10$\mu\textrm{m}$ respectively by SEM(Scanning Electron Microscope). Furthermore, we fabricated micro structure by different processing methods on the desk top cylindrical grinding machine. The manufactured shape was like a tower and the measurement showed that the endpoint of micro structure was $50{\times}50$$\mu{\textrm}{m}$.

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초연삭입자와 ELID를 이용한 고정밀 고능률 연삭가공 (High Precision and Effective Grinding using Super Abrasives and ELID)

  • 구양;김경년
    • 한국기계가공학회지
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    • 제2권4호
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    • pp.25-32
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    • 2003
  • In this study, the grinding characteristics of CBN wheels, such as grinding force and surface roughness, have been compared and analyzed from various working conditions of spindle speed and depth of cut. To actualize high efficient grinding at ceramic and silicon nitride material, electrolytic in-process dressing (ELID) method has been applied at metal bonded diamond and CBN wheels. Super precision grinding using ductile mode at difficult-ta-cut materials could be performed.

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마이크로 공구를 이용한 미세 구멍 가공기술 (Micro-hole Machining Technology for using Micro-tool)

  • 허남환;이석우;최헌종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1897-1901
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    • 2003
  • Recently, with the development of semiconductor technology the miniaturization of products as well as parts and the products with high precision are being required. In addition as a national competitive power is increasingly effected by micro part development through micro machining and the secure of micro machining technology, the study of micro machining technology is being conducted in many countries. The goal of this study is to fabricate micro tool under the size of 30$\mu\textrm{m}$ and machine micro holes through micro tool fabrication by grinding, the application of ELID to grinding wheel and the measurement of surface roughness for micro tool.

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마이크로 공구를 이용한 미세구멍가공기술 (Micro-hole Machining Technology for using Micro-tool)

  • 허남환;이석우;최헌종
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1787-1792
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    • 2003
  • Recently with the development of semiconductor technology, the miniaturization of parts and products as well as their high precision is required. In addition, as the national competitiveness is increasingly affected by the development of the micro parts through micro machining technology, the study of the micro machining technology is being conducted in many countries. The goal of this study is to fabricate micro tools under the size of $20{\mu}m$ and to machine micro holes using them. The fabrication is done by grinding and the application of ELID to the grinding wheel. The surface roughness of the micro tools is measured to evaluate the study.

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단결정 사파이어 광학소자의 ELID 경면연삭 가공 특성 (Properties of ELID Mirror-Surface Grinding for Single Crystal Sapphire Optics)

  • 곽재섭;김건희;이용철;오오모리 히토시;곽태수
    • 한국정밀공학회지
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    • 제29권3호
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    • pp.247-252
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    • 2012
  • This study has been focused on application of ELID mirror-surface grinding technology for manufacturing single crystal optic sapphire. Single crystal sapphire is a superior material with optic properties of high performance as light transmission, thermal conductivity, hardness and so on. Mirror-surface machining technology is necessary to use sapphire as optic parts. The ELID grinding system has been set up for machining of the sapphire material. According to the ELID experimental results, it shows that the surface of sapphire can be eliminated by metal bonded wheel with micron abrasives and the surface roughness of 60nmRa can be gotten using grinding wheel of 2,000 mesh in 4.5um, depth of cut. In this study, the chemical experiments after ELID grinding also has been conducted to check chemical reaction between workpiece and grinding wheel on ELID grinding process. It shows that the chemical reaction has not happened as the results of the chemical experiments.

최적 연속 전해드레싱을 적용한 SUS304의 연삭에 관한 연구 (A Study on the the Grindig of SUS304 with Optimum In-Process Electrolytic Dressing)

  • 김정두
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 추계학술대회 논문집
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    • pp.25-30
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    • 1997
  • In recent years, grinding techniques for precision machining of astainless steel used in shaft, screw parts and clear value have been improved by using superabrasive wheel and precision grinding machine. The completion of optimum dressing of superabrasive wheel makes possible the effective percision grinding of stainless steel. However, the present dressing system cannot have control of optimum dressing of the superabrabive wheel. In this study, a new system and the grinding mechanism of optimum in-process electrolytic dressing were proposed. This system can carry out optimum in-process dressing of superabrasive wheel. Therefore, the optimum in-process electrolytic dressing is a good method to obtain the efficiency and mirror-like grinding of stainless steel(SUS304).

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최적 연속 전해드레싱에 의한 연삭기구의 규명 및 시스템 개발에 관한연구 (A Study on the Analysis of Grinding Mechanism and Development of Dressig System by using Optimum In-process Electrolytic Dressing)

  • 이은상
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 춘계학술대회 논문집
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    • pp.96-101
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    • 1997
  • In recent years, grinding techniques for precision machining of brittle materials used in electric, optical and magnetic parts have been improved by using superabrasive wheel and precision grinding machine. The present dressing system cannot have controll of optimum dressing of the superabrasive wheel. In this study, a new system and the grinding mechanism of optimum in-process electrolytic dressing were proposed. This system can carry out optimum in-process dressing of superabrasive wheel, and give very effective control according to unstable current and gap increase. Therefore, the optimum in-process electrolytic dressing is a good method to obtain the efficiency and mirror-like grinding of brittle materials.

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ELID 경면 연삭 가공된 티타늄 표면의 세포 활성도 (Cell Activity of ELID-Machined Titanium Surface)

  • 강종호;이명현;서원선;이석원;곽태수;최헌진
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.13-18
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    • 2012
  • We investigated the cell activity of controlled titanium surface using various grinding methods including ELID (Electrolytic In-Process Dressing) grinding method. The influence of titanium surface condition by each grinding process on the cell activity was evaluated by ALP activity of MSC(Mesenchymal Stem Cells). The ALP activity of controlled surface by ELID grinding process using # 2000 wheel was higher than that of other titanium surface. The morphological, chemical properties of machined surface by grinding method was observed using various analytical method.

나노 표면거칠기틀 위한 SF-5유리와 수정유리의 ELID 연삭 특성에 관한 연구 (A Study on the ELID Grinding Characteristics of SF-5 Glass and Quartz Glass for the Nano Surface Roughness)

  • 곽태수;박상후;오오모리히토시;배원병;양동열
    • 한국정밀공학회지
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    • 제20권7호
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    • pp.56-62
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    • 2003
  • The precision fabrication of glass is increasingly demanded for the latest industrial applications of spherical lenses, micro-optical components, and so on. In many cases, the surface roughness of glass is required to be minute for improving the optical characteristics. In this paper, machining characteristics of SF-5 glass and quarts glass are studied by using the ELID grinding process to get mirror surface and productivity compared with a general lapping process. A rotary type grinder with air spindle was used for the experiments. Mitutoyo surface tester and AFM were also used to measure the grinded surface of glass. As the results of experiments, they showed that the surface roughness (Ra) of SF-5 glass was under 7.8 nm and that of quartz glass was under 3.0 m using the # 8000 grinder. So, the possibility of highly efficient and accurate surface for optical components can be achieved by the ELID grinding process.

수정유리와 SF-5 유리의 ELID 연삭특성 비교 (Comparative Study on the Grinded Surface Characteristics of Quartz Glass and SF-5 Glass using ELID(Electrolytic In-Process Dressing) Grinding)

  • 박상후;양동열;곽태수;오오모리히토시
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.94-97
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    • 2003
  • A precise fabrication technology of glass is increasingly demanded fer the latest Industrial applications of spherical lenses. micro-optical components, laser applications and so on. Most of cases, the surface roughness of glass is required to be minute for improving the optical characteristics. Then. the machining characteristics of SF-5 glass and quarts glass were studied by using the ELID grinding process to get mirror surface and productivity compared with a general lapping process. A rotary type grinder with ELID generator was used to make the mirror surface of glass and a Mitutoyo surface tester and a nano-hardness tester were also used to measure the grinded surface or glass. As the results of experiments. they showed that the surface roughness(Ra) of SF-5 glass was under 7.8 nm and that of quartz glass was under 3.0 nm using the # 8000 grinder. So, the possibility of highly efficient and accurate surface for optical components can be achieved by the ELID grinding process.

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