• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.10a
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• pp.284-284
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• 2003

• Transactions of the Korean Society of Mechanical Engineers A
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• v.40 no.12
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• pp.1005-1011
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• 2016

The fundamental reason for gear noise is transmission error. Transmission error occurs because of STE (static transmission error) and DTE (dynamic transmission error), while a pair of gears is meshing. These errors are generated by the deflection of the teeth and the friction on the surface of the teeth. In addition, the vibration generated by transmission error leads to excited bearings. The bearings support the shafts, and the noise is radiated after exciting the gear casing. The analysis of the contact stress in helical gear tooth flanks indicates that it is due to impact loading, such as the sudden engagement and disengagement of a gear. Stress analysis is performed for different roll positions, in order to determine the most critical roll angle. Dynamic analysis is performed on this critical roll position, in order to evaluate variation in stresses and tooth contact force, with respect to time. In this study, transmission error analysis was implemented on a spur and helical gear with involute geometry and a modified geometry profile. In addition, in order to evaluate the intensity of impact due to sudden engagement and significant backlash, the impact factor was calculated using the finite element analysis results of static and dynamic maximum bending stresses.

• Journal of Advanced Marine Engineering and Technology
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• v.39 no.9
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• pp.895-902
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• 2015

In this paper, finite element analysis of a cycloidal pitch reducer for a 2 MW-class wind turbine is reviewed. The system is composed of one cycloid set, one spur gear set, an input shaft, an output shaft, and a housing. The system was also evaluated for stability by analyzing spur gear strength according to ISO 6336. An analysis of the natural vibration characteristics of the 2 MW-class wind turbine cycloid pitch reducer was performed with attention to critical speed with input mass unbalance, output mass unbalance, spur gear transmission error, cycloid gear transmission error, and excitation frequency.

• Journal of the Korean Society for Precision Engineering
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• v.14 no.1
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• pp.90-100
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• 1997

Sppur gear trains are used widely in high precision machines because gear trains have an advantage of exact transmission of angular velocity. Especially, gear trains are used in high quali8ty photocopying and photography OA machines. In general, gears have errors in manufacturing and assembling process and the errors are limited by tolerances. As the result, the tolerances cause the performance error. Therfore, it is important to predict transmission error caused by the tolerances for the tolerance design. Earlier tolerance design methods use mainly experimental and geometrical techniques. In this paper, a method for gear train analysis with tolerance is proposed. Because the method uses dynamic contacts, it is possible to consider irregularities and assemble errors of gears. In addition, the method can predit dynamic loads on the teeth of gears.

• Transactions of the Korean Society of Automotive Engineers
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• v.7 no.5
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• pp.206-212
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• 1999

In this paper, the transmission error of a atar type Epicyclic Gear Train (EGT) has been studied. Dynamic analysis has been executes calculate the rotation angle of the input and output shafts at various loads. Transmission Error of EGT has been measured to compare with the analysis results. There are qualitative similarity between the experimental and analytical results.

• Proceedings of the Acoustical Society of Korea Conference
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• 1998.06c
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• pp.313-317
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• 1998

경계요소법에 기초한 음향 홀로그래피의 재구성 정확도 향상을 위해서는 근접 음장에서의 음압 측정을 수반한다. 이에 따라 비전파음 성분이 측정에 포함되어 전달행렬의 특이성에 의한 오차를 줄일 수 있다. 그러나, 전달행렬 구성을 위해서 사용되는 일반적인 경계요소법은 Kirchhoff-Helmholtz 방정식의 기본해가 갖는 특이성 때문에 근접음장에서 큰 수치 오차를 유발하는 문제가 있다. 특이성이 제거된 경계 적분방정식을 도입하여 음향 홀로그래피를 수행함으로써 근접 음장에서의 수치오차 문제를 극복하고 정확한 음장 예측 및 전달 행렬을 구성할 수 있다. 본 연구에서는 단순한 수치 해석 모델을 이용하여 음향 홀로그래피 계산을 수행하였고, 일반 경계요소법을 사용한 경우와 비교하여 향상된 결과를 얻을 수 있음을 밝혔다.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.36 no.2
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• pp.121-130
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• 2023

Finite element analysis is widely used to predict the structural stability and tooth contact performance of gears. This study focused on the effect of finite element modeling conditions of a spur gear on the simulation result and the model simplification. The gear body and teeth, teeth width, configuration of mesh, frictional coefficient, and simulation time interval (gear mesh cycle division) were selected for model simplification for gear analysis. The static transmission error during a single-gear mesh cycle was calculated to represent the performance of the gear, and the elapsed time was measured as a simplification factor. Contact stress distribution was also checked. The differences in maximum transmission error and elapsed time depending on the model simplification methods were analyzed. After all simplification methods were estimated, an optimal combination of the methods was defined, and the result was compared with that of the most detailed modeling methods.

• Proceedings of the Korean Vacuum Society Conference
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• 1999.07a
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• pp.37-37
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• 1999

KSTAR(Korea Superconducting Tokamak Advanced Research) 핵융합 토카막 실험 장치의 플라즈마 가열을 위한 수소 중성입자빔 수송라인 내에 설치되는 collimator에 가해지는 열속 및 플라즈마에 전달되는 빔의 통과율을 해석하였다. 43cm$\times$12cm 크기의 이온원으로부터 방출되는 이온빔의 공간적 분산은 기본적으로는 Gaussian 분산(수직바향으로 1.2$^{\circ}$, 수평방향으로 0.5$^{\circ}$)의 형태를 가지지만 이온 가속 전장의 공간적 불균일로 인해 Gaussian 분산에서 다소 벗어나는 형태를 띠게 되는데, 이의 영향을 고려할 수 있는 수학적 모델을 정립하였다. 해석에 고려된 요소들은 다음과 같다. 이온원을 수많은 점원의 집합으로 가정하여 각각의 점원으로부터 주어진 공간적 분산을 가지는 이온들이 방출되는 것으로 가정하였으며, 방출된 이온은 중성화 과정을 거쳐 40%의 이온만이 중성입자화되며, 중성화되지 않은 60%의 이온들은 bending magnet에서 ion dump로 유도되어 사라지며, 나머지 중성입자들은 직진 운동을 하게 된다. 빔 진행 도중 빔 중앙에서 크게 벗어나는 일부 중성입자들은 여러 겹으로 존재하는 빔 collimator에 의해 단계적으로 제거되며, 일부 중성입자들은 잔류 수소기체에 의한 재이온화 과정을 거치기도 한다. 여기서는 정립된 수학적 모델을 이용하여 이들 collimator에서 제거되는 양 및 재이온화 손실들을 고려하여 최종적으로 플라즈마에 입사되는 중성입자 빔을 계산하였다. 한편, 빔 수송라인 설치시에 발생할 수 있는 설치 오차를 이온원 설치시의 오차와 빔 collimator 설치상의 오차로 구분하여 이들의 의한 영향도 계산하였다. Gaussian 분산을 가정하였을 경우, 이온원에 가장 근접하여 설치되는 collimator에 가해지는 수직성분의 열속은 9.7kW/cm2로 계산되었다. 이 열속을 제어 가능한 수준으로 낮추기 위해서 collimator는 빔 라인과 거의 나란하게 설치될 것이다. 빔의 통과율은 약 33%로서 하나의 이온원에서 방출된 7.8MW 중 2.5 MW만이 플라즈마에 전달되는 것을 알 수 있었다. Non-Gaussian 분산의 경우, 최대 열속은 9.1kW/cm2로 다소 낮아졌으나, 빔통과율은 28%정도로 더욱 낮아졌다. 설치상의 오차에 의한 영향을 살펴보면, 이온원이 1$^{\circ}$ 정도 기울어지게 설치된다면 collimaor에 가해지는 최대 열속 및 빔통과율은 약 15kW/cm2, 16.6% 정도로 나타나 매우 심각한 결과를 초래함을 알 수 있었다. 이에 비해 collimator 설치상의 오차의 영향은 이보다 훨씬 작아 5mm 오차가 발생했을 경우에도 최대 열속은 12kW/cm2까지 증가했으나, 빔 통과율의 변화는 거의 없었다.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.30 no.2
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• pp.169-177
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• 2017

In this paper, classification of spall and crack faults of gear teeth is studied by applying the ensemble empirical mode decomposition(EEMD) for the gear transmission error(TE). Finite element models of the gears with the two faults are built, and TE is obtained by simulation of the gears under loaded contact. EEMD is applied to the residuals of the TE which are the difference between the normal and faulty signal. From the result, the difference of spall and crack faults are clearly identified by the intrinsic mode functions(IMF). A simple test bed is installed to illustrate the approach, which consists of motor, brake and a pair of spur gears. Two gears are employed to obtain the TE for the normal, spalled, and cracked gears, and the type of the faults are separated by the same EEMD application process. In order to quantify the results, crest factors are applied to each IMF. Characteristics of spall and crack are well represented by the crest factors of the first and the third IMF, which are used as the feature signals. The classification is carried out using the Bayes decision theory using the feature signals acquired through the experiments.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2014.10a
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• pp.499-502
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• 2014

This paper presents a comparison study between simulation and experiment for fault diagnostics of a spur gear. In simulation, fault diagnostics using transmission error (TE) was performed and concluded to be valid. In a real experiment, however, it is not as easy to detect faults of gears using TE as in simulation. In this paper, after seeding the various faults like tooth crack of different length, tooth breakage and spalling in test rig, TE was calculated. Then, several signal processing techniques were performed to overcome the limitations of an experiment in detecting the fault signals of TE. After signal processing, we could detect the various faults of spur gears and different amplitude of TE sparks from cracks of different length. Then we discussed the difference between simulation and experment.