• Title/Summary/Keyword: 전단가공

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Prediction of Tool Wear in Shearing Process by the Finite Element Method (유한요소법에 의한 전단가공 금형의 마멸예측)

  • Ko, Dae-Cheol;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.174-181
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    • 1999
  • In this paper the technique to predict tool wear theoretically in shearing process is suggested. The tool wear in the process affects the tolerances of final pans, metal flows and costs of processes. In order to predict the tool wear the deformation of workpiece during the process is analyzed by using non-isothermal finite element program. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. Results obtained from finite element simulation, such as nodal velocities and nodal forces, are transformed into sliding velocity and normal pressure on tool monitoring points respectively. The monitoring points are automatically generated and the wear rates on these points are accumulated during the process. It is assumed that the wear depth on the tool surface is linear function of the lot sizes based upon the known experimental results. The influence of clearance between die and punch upon tool wear is also discussed.

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Development of Analysis Scheme to Predict Regrinding in Shearing Process (전단가공 금형의 재연삭시기 예측을 위한 해석기법 개발)

  • Ko, Dae-Cheol;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.182-190
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    • 1999
  • The objective of this study is to develop an analysis scheme in order to predict regrinding due to tool wear in shearing process. The analysis of material now and fracture in shearing process should precede the prediction of tool wear. Thus the developed FE-program to analyze shearing process is used. In order to predict tool wear, the wear model is reformulated as an incremental form and then the wear depth of tool is calculated at each deformation path. Because the regrinding of shearing tool is determined on the basis of allowable size of burr, the analysis of shearing process is iteratively performed using the worn profile of tool. To show the effectiveness of the scheme the simulation result is compared with experimental one.

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Numerical Analysis of Sheet Metal Shearing by the Element Kill Method (요소제거법에 의한 판재 전단가공의 수치해석)

  • 고대철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.191-195
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    • 1996
  • Conventional single-side straight cutting of sheet metal is analyzed by the rigid-thermoviscoplastic finite element method. The FE-simulation is performed from initial stage to final stage of shearing process. The ductile fracture criterion and element kill method are used in the present work to estimate if and where a fracture occurs and to investigate the features of sheared surface in shearing process. The FE-simulation results are obtained for different clearances and these are compared with published experimental results. It is found that the results of the present work are in close agreement with published experimental results.

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A Study on The Burr Formation in Shearing Steel for Automobile Parts (자동차용 강판의 전단작업시 버어에 관한 연구)

  • Kim J. M.;Ko D. L.;Ahn H. C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.19-22
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    • 2004
  • Shearing including punching, blanking, trimming, slitting, etc is one of the most frequently used processes in sheet metal manufacturing. It has been widely using for manufacturing autobody, electronic components, aircraftbody, etc. In this paper, it has been researched by the experimental investigation to examine the influence of shearing processes parameters such as clearance, cutting angle, material properties, etc. From the results of experiment, it has shown that it gives the small variations at burr height below the proper clearance and it also presents that it is no affected the variations of cutting angle.

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Finite Element Simulation of Shearing Process Using the Element Kill Method (요소제거법을 이용한 전단가공 공적의 유한요소 시뮬레이션)

  • 고대철;김병민;최재찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.229-234
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    • 1994
  • The major objective of the present paper is to estabilish finite element simulation technique in order to further analyze the shearing process. For this the ductile fracture criterion and element kill method are used in the present work. It is postulated that a fracture initiation is based on the magnitude of local effective strain. The features of sheared surface are easily observed by the element kill method. The simulation results are compard with existing experimental results. It is found that the results of the present work are close agreement with the existing results.

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Development of Surface Modified Tencel fabrics through the Control of Fibrillation(III) -Effect of DP Finishing Method and NaOH Pretreatment- (피브릴화 조절을 통한 다양한 감성의 텐셀소재 개발(제3보) -DP가공 방법 및 NaOH 전처리가 미치는 효과-)

  • Shin, Younsook;Son, Kyounghee
    • Journal of the Korean Society of Clothing and Textiles
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    • v.26 no.12
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    • pp.1749-1755
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    • 2002
  • 본연구의 목적은DP가공에 의한 가교화를 통해 텐셀의 피브릴화를 조절할 때 DP가공 방법 및 NaOH전처리 효과를 물성, 표면형태, 역학적 성질 및 태의 변화의 관점에서 고찰하는데 있다. SEM 분석결과DP가공에 의해 피브릴 발생 정도는 감소하였다. DP가공 방법에 있어 서 WF법과 PDC법에 따른 물성의 차이는 나타나지 않았다. 역학적특성의 경우 DP가공은 DP가공 방법에 상관없이 효소처리한 직물의 인장선형성에는 큰 영 향을 주지 않았으나 인장에 너지, 굽힘 강성, 압축선형성, 압축 레질리언스, 기하학적 거칠기는 감소시켰고 인장 레질리언스, 굽힘이력, 압축에너지는 증가시켰다. 전단특성은 WF법에서는 증가한 반면, PDC법에서는 감소하여 DP가공 방법에 따른 차이를 나타내었다. WF법이 PDC법보다 더 높은 Koshi, Numeri, Fukurami 값을 보였으며, 종합태 값은 비슷하게 나타났다. NaOH 전처 리에 의해 수지부착량은 감소하였으나 감량률은 증가하였으며, DP성/물성은 더 낮게 나타났다. NaOH 전처리에 의해 인장선형성, 인장에너지, 압축 레질리언스, 전단 및 굽힘특성은 증가하였으나 인장레질리언스와 압축선형성, 압축에너지, 표면특성은 감소하였다. NaOH 전처리한 경우 Koshi는 증가하였고, Numrei와 Fukuramil는 감소하였으며, 종합태 값은 가장 낮았다. 처리한 시료들은 각각 다른 감성과 촉감을 나타냈다.

Nondestructive Evaluation for Grain Refinement of Aluminum Alloy of Equal-Channel Angular Pressing (ECAP 가공한 알루미늄합금의 결정립 미세화에 대한 비파괴평가)

  • Ahn, Seok-Hwan;Nam, Ki-Woo;Kim, Jin-Hwan;Kang, Suk-Bong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.2
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    • pp.132-139
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    • 2002
  • The grain size of aluminum alloy was refined to the submicrometer level by using equal-channel angular pressing(ECAP). The effect of grain size refinement was evaluated by the tensile test, micro-hardness test, microstructure observations, ultrasonic test and acoustic emission test. The strength and the Vickers hardness were increased significantly according to grain size refinement after equal-channel angular pressed. The ultrasonic velocity was faster after equal-channel angular pressed, and the high frequency range appeared. The results of the ultrasonic velocity and the frequency range are expected to be basic data that can prove the grain size refinement