• Title/Summary/Keyword: 전기로 환원슬래그

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Unconfined Compressive Strength of Reduced Slag-Mixed Clay (환원슬래그 혼합점토의 일축압축강도 특성)

  • Cho, Minjae;Yoon, Yeowon;Kim, Jaeyoon
    • Journal of the Korean GEO-environmental Society
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    • v.13 no.6
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    • pp.33-39
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    • 2012
  • With the increase of steel production research interest on the recycling of slag as a by-product also increases steadily. Currently in Korea a lot of researches on blast-furnace slag have been made. However, the researches on the steel slag have been rarely made. Also, a research of steel slag, especially the use of oxidation furnace slag as aggregates for concrete progress, is performing actively, but the research results on the furnace slag are almost nothing. Recently, the research about the furnace slag as backfill material and embankment material confirmed the possibility of the clay soil amendment. Therefore, the object of this study is to review the possibility as civil engineering materials for soil improvement and to find the optimum mixture ratio of furnace slag. This research analyzed the ingredient component of the reduced slag by SEM, XRF, XRD tests and examined the strength increase using unconfined compression tests when the clay and reduced slag are mixed each other. Through this test, the definite strength increase is confirmed according to the mixture of the reduced slag and the possibility of soil improvement is also confirmed based on this result. The object of the study is both utilizing the by-product for civil engineering purpose and effective recycling by the application of the furnace slag for soil improvement.

Geotechnical Characteristics of Reduced Slag-soil Mixtures in Electric Furnace (전기로 제강 환원 슬래그 혼합토의 지반공학적 특성)

  • Shin, Jaewon;Yoon, Yeowon;Yoon, Gillim
    • Journal of the Korean GEO-environmental Society
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    • v.12 no.7
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    • pp.31-37
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    • 2011
  • Only a few studies have been conducted using reduced slag as recycled material. The reduced slag in electric furnace is produced as a by-product in making a steel and a few applications of the reduced slag as expensive additives and bonding materials or as the stabilized soils was reported. The purpose of this study is to present the feasibility of the reduced slag as recycled material, especially, in a field of civil engineering. In order to achieve the purpose experiments such as SEM and XRF analysis was conducted for the reduced slag in electric furnace. Based on the results various geotechnical experiments were conducted to know engineering properties of slag-soil mixtures. Weathered soils and clay are mixed with reduced slag for various ratios. As the ratio of reduced slag to weathered soil increases, the maximum dry unit weight of the mixture decreased with increasing optimum moisture content. The results indicates that there is no effect on a reduced slag by compaction efforts. The shear strengths of the weathered soil-slag mixtures are slightly higher or similar to those of weathered soils. The permeability of the weathered soil-slag mixtures is similar to that of silty or sandy soils. Therefore, it is possible to use the mixtures as embankment or backfill materials in the fields. The unconfined strength of the mixtures of reduced slag and clay is higher than that of clay and it tends to increase with the curing time. Therefore it can be used to improve the soft ground.

Hydration Property of Electric Arc Furnace Reduction Slag (전기로(電氣爐) 환원(還元) 슬래그의 수화반응(水和反應) 특성(特性) 연구(硏究))

  • An, Yong-Jun;Han, In-Kyu;Choi, Jae-Seok;Bae, Kwang-Hyun;Kim, Hyung-Seok
    • Resources Recycling
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    • v.19 no.6
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    • pp.93-101
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    • 2010
  • In this study, we have studied hydration properties and compressive strength of the electric arc furnace reduction slag as a cement admixture. The reduction slag is mainly consisted of 17.1% of f-CaO and rapid curing clinker minerals, 37.1% of $C_{11}A_7CaF_2$, and 21.0% of $C_3A$. When the substitution rate of the slag on OPC was 30%, the initial setting time and final setting time has been shortened from 305 min. and 425 min. to 10min. and 30min. When the substitution rate of the slag on OPC was 7%, the compressive strength of mixed cement mortars has been increased than that of OPC during all period. When the substitution rate of the slag on OPC was over 20%, the compressive strength of mortars has been reduced than that of OPC at initial and final compressive strength. As a result of hydration properties of reduction slag, $C_{11}A_7CaF_2$ transfer to $C_3AH_6$ but as the substitution rate of slag on OPC increases, increased f-CaO and the metastable hydrates $C_4AH_{13}$ increased. Therefore, we should control the substitution rate of the slag on OPC was under 7% in order to use EAF reduction slag as a cement admixture.

A Study on the Reduction of Iron Oxide from Slag in the EAF Process (전기로 공정에서 슬래그 중 산화철의 환원 회수에 관한 연구)

  • Kim, Young-Hwan;Yoo, Jung-Min
    • Resources Recycling
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    • v.25 no.4
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    • pp.54-59
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    • 2016
  • EAF processed slag which contains about 20 ~ 35 weight percent FetO is poured to slag pot and cooled. If we recover Fe from molten slag by the reduction, we will improve steel yield rate and reduce slag quantity poured from the furnace. Usually, carbon is used as a reductant and slag foaming agent in the EAF process. In this experiment, after melt the metal in induction furnace and then add slag with carbon and Al dross powder as a reductant, we investigated the reduction of FetO from slag and change of Phophorus content. As the result, when we use Al dross as a reductant, recovery rate is two times more than carbon. Phosphorus pick up is less than 50ppm with reduction of EAF slag.

Experimental Study on the Application of Concrete Admixture using the EAF Reduction Slag (전기로 환원 슬래그 미분말의 콘크리트용 혼화재 적용성에 관한 실험적 연구)

  • Choi, Jae-Seok;Jang, Pil-Sung;Jo, Young-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.11
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    • pp.6890-6897
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    • 2014
  • EAF reduction slag has unstable properties of expansion and destruction. Therefore, it cannot be used as a construction material. The purpose of this study was to use EAF reduction slag as a concrete admixture. EAF reduction slag contains $11CaO{\cdot}7Al_2O_3{\cdot}CaF_2$ and ${\beta}-C_2S$ (calcium aluminate compounds). To confirm the properties of EAF reduction slag as a concrete admixture, the condensation, compressive strength and activity factor due to substitution rate of EAF reduction slag were measured. Originally, EAF reduction slag was cured rapidly because of its chemical composition ($11CaO{\cdot}7Al_2O_3{\cdot}CaF_2$). On the other hand, when 8% gypsum was added, its properties of condensation and compressive strength were similar to the plain specimen. When 6% gypsum was added, the quality of the KS F 2536 standards (quality standard number 3) were met in terms of activity factor. Overall, 8% gypsum addition is the most appropriate by considering the activity factor in the long-term compressive strength.

Environmental Effect of the Reduced Slag in the Electric Furnace (전기로 제강 환원슬래그 혼합토의 환경적 영향)

  • Na, Hyunsu;Yoon, Yeowon;Yoon, Gillim
    • Journal of the Korean GEO-environmental Society
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    • v.12 no.7
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    • pp.23-29
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    • 2011
  • The oxidation slag has been widely used in civil engineering project, whereas the reduced slag from electric furnace has yet to be applied. Consequently in order to find out the recycling method in civil engineering field, the mineral compositions of the reduced slag were analyzed and some tests on water quality were performed to estimate the potential release of toxic compounds. Slag-soil mixtures of 0, 10, 20 and 30%(dry weight) soil were prepared in lysimeter columns and the effluents were collected with the period of one, two and four week options in closed system, respectively. The result from qualitative and quantitative analysis using X-ray Diffraction(XRD) and X-ray Fluorescence(XRF) indicates that the main mineral of the reduced slag is $Ca_2(SiO_4)$, a kind of calcium silicate. Also, the leaching medium analyzed by Inductively Coupled Plasma Optical Emission Spectroscopy(ICP-OES) showed that main heavy metals such as Al, Fe and Mn are included in the reduced slag due to the effect of steel production process. It can be seen that the leachate does not violate the regulation guide line of waste material of heavy metal. Also the pH levels were increased from pH 6.9 for 0% soil to pH 10 for 30% soil. However the influence on leachate circulation period of one through four weeks was negligible.

An Experimental Study on Rapid Repairing Mortar for Road with Steel Slag (철강 슬래그를 사용한 도로용 긴급보수 모르타르에 관한 실험적 연구)

  • Jung, Ui-In;Kim, Bong-Joo;im, Jin-Man;Kwak, Eun-Gu
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.5
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    • pp.419-427
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    • 2018
  • The purpose of this study is to recycle steel slag generated from the iron producing process and to use steel slag as a construction material which is currently landfilled Steel slag is subjected to aging treatment due to the problem of expansion and collapse when it reacts with water. The Slag Atomizing Technology (SAT) method developed to solve these problems of expanding collapse of steel slag. In this study, experimental study on the emergency repair mortar using the reducing slag, electric arc furnace slag and silicon manganese slag manufactured by the SAT method is Reduced slag was shown an accelerated hydration when it was replaced with rapidly-setting cement, and the rate of substitution was equivalent to 15%. It is shown that the electric furnace oxide slag is equivalent to 100% of the natural aggregate, and it can be replaced by 15-30% when the silicon manganic slag is substituted for the electric furnace oxide slag. With the above formulation, it was possible to design the rapidly repair mortar for road use. These recycling slags can contribute on achieving sustainability of construction industry by reducing the use of cement and natural aggregates and by reducing the generation of carbon dioxide and recycling waste slag.

Evaluation for Applicability as the Inorganic Binder with Rapid Setting Property for Construction Material of LFS Produced from Various Manufacturing Process (다양한 철강제조공정에서 부산되는 전기로 환원슬래그의 급경성 무기결합재로의 적용성 검토)

  • Kim, Jin-Man;Choi, Sun-Mi;Kim, Ji-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.2
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    • pp.70-77
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    • 2012
  • The Ladle Furnace Slag, about 20% of the electric arc furnace slag, has high content of free CaO and free MgO, which generates the expansion collapse by hydration reaction. Although many researchers have been endeavoring to recycle the EAF reducing slag in construction fields, there is not found the effective recycling method up to now. However, the LFS(Ladle Furnace Slag) contains mineral composition of the system of calcium aluminate with high-reactivity. Therefore, it is possible to developed the quick setting property and the high strength at the early age by the rapid cooling. This study aimed to check the reactive minerals and predict the reactivity with water on the LFS discharged from different steel product plants. The test results show that many types of LFS has hydration reactivity and can use in construction field as a inorganic binder with the rapid setting property.

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Up-cycling of Air-cooled Ladle Furnace Slag : Environmental Risk Assessment and Mortar Compressive Strength Assesment of Binary and Ternary Blended Cement Using Air-cooled Ladle Furnace Slag (전기로 환원슬래그 Up-cycling : 환경위해성 평가 및 환원슬래그를 혼합하여 제조한 2성분계 및 3성분계 혼합시멘트 모르타르 압축강도 평가)

  • Cho, Han Sang;Mun, Young Bum;Moon, Won Sik;Park, Dae Cheol;Kim, Hyeong Cheol;Choi, Hyun Kook
    • Journal of Korean Society of Environmental Engineers
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    • v.37 no.3
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    • pp.159-164
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    • 2015
  • This study investigated the environmental risk for up-cycling of air-cooled ladle furnace slag (LFS) and evaluated the mortar compressive strength of binary and ternary blended cements using LFS of 3, 5, 10 wt%. Based on the Soil Environment Conservation Act standard, there was no environmental risk of the up-cycling of LFS. Results of mortar compressive strength assesment showed that the compressive strength of two blended cements using LFS of lower than 5 wt% was about 1.1 times superior to that of un-substituted cement (ordinary portland cement, OPC); however the compressive strength of those with LFS of 10 wt% decreased with 10% compared with that of OPC.