• Title/Summary/Keyword: 전기로분진

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Unit Process Analysis for EAF Dust Plant Operation (전기로 분진 처리 조업의 공정 분석)

  • Moon, Seok-Min;Kim, Tai-Dong
    • Resources Recycling
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    • v.23 no.1
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    • pp.80-85
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    • 2014
  • Commercially operating EAF dust recycling processes were investigated by means of unit process analysis. Over 80 % of EAF recycling processes are Waelz kiln process adapted a rotary kiln as a main reactor. There are differences among these pyrometallurgical processes by plant location and timely important things such as environmental regulations. In this paper, the characteristics of each plants are analysed with the point of unit process.

Behavior of Reduction and Carburization of EAF Dust and Mill Scale (전기로 분진과 압연 Scale의 환원 및 탄화거동)

  • Hwang Ho-Sun;Chung Uoo-Chang;Chung Won-Sub;Chung Won-Bae
    • Resources Recycling
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    • v.12 no.5
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    • pp.50-56
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    • 2003
  • To be recycled iron and heat source in EAF, EAF dust and mill scale generated from steelmaking plant should be made to iron carbide. Behavior of reduction and carburization in EAF dust and mill scale is studied to get fundamental data. EAF dust and mill scale are carburized at $650^{\circ}C$ by 100% CO gas. The carbon content of iron carbide(about 9 wt,% C) is higher than that of cementite without free carbon. The 1.2 times of calculated carbon content is suitable for reduction of EAF dust. The reduction temperature is appropriate to $900^{\circ}C$ in EAF dust and $1000^{\circ}C$ in mill scale. The carburization rate of mill scale are faster than those of EAF dust. The composition of super iron carbide is almost $Fe_2$C.

Experiment of Back Corona in Electrostatic Precipitator (플라즈마 이산화황 처리법을 이용한 전기집진기의 역코로나 억제 실험)

  • 김용진;정상현;홍원석;김종호;박청연;하대홍;함병훈
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2000.11a
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    • pp.270-272
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    • 2000
  • 석탄 화력 발전소 둥에서 배출되는 입자상의 분진은 대부분 고 비저항 분진이며, 분진의 전기저항치가 $10^{12}$ $\Omega$-cm 이상의 초고전기저항 분진에 대하여 역코로나 방지대책으로 S $O_3$ 주입기술이 있는데, 기존의 화학적인 주입설비는 매우 고가이다. 이에 본 연구에서는 배가스중의 S $O_2$ 가스를 전기 코로나 플라즈마에 의하여 S $O_3$로 변환시켜 궁극적으로 고 전기저항 분진의 전기저항을 저하시켜 고집진 효율을 달성하고자 하는 시스템에서 이에 대한 타당성을 검증하기 위하여 실험실 규모의 기초실험을 수행하였다(H. Szwed and St. Bach, 1996). (중략)

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Reduction Kinetics of Zinc Oxide in EAF Dust (전기로 분진중 아금산화물의 환원속도)

  • Moon Seok Min;Kim Tae Wook;Min Dong Joon
    • Resources Recycling
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    • v.11 no.4
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    • pp.37-43
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    • 2002
  • As the consumption of galvanized steels in cans and automobiles and the quantity of scraps increase, the recycling problems of EAF dust become a important problem. Valuable metals such as Fe, Zn, Pb are of continued interest to metallurgists. To recover the valuable metal and to remove the toxicity of EAF dust, high temperature smelting process is or researching as a pilot scale. The Reduction kinetics of Zn in EAF dust is so important in a view of the economic consideration of the process. In this study, the kinetics behavior of Zn in EAF dust were measured as a point of application in high temperature smelting process. The rate control step in ZnO and franklinite is revealed to be chemical reaction on the reaction surface.

A Study on the Properties of Electric Arc-Furnace Steelmaking Dusts for Stabilization Processing (안정화 처리를 위한 전기로 제강분진의 물성)

  • 현종영;조동성
    • Resources Recycling
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    • v.7 no.5
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    • pp.13-18
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    • 1998
  • This study was carried out to understand the properties of the E.A.F. steel-making dusts for stabilization processing. The properties are related to mincral composition, shape, particle size, magnetism, density, porosity and leaching characteristic. the dust particles, the size of which ranges from sub-micron to tens-micron, were mainly spherical like balls that were agglomerated each other: the large particles were generally Fe-rich and the small particles were spherical like balls that were agglomerated each other: the large particles were franklinite (ZnFe$_{2}O_{4}$), magnetite (Fe$_{3}O_{4}$) and zincite (ZnO) by XRD analysis. When the dusts were sieved by a wet process, the particle fraction over 200 mesh had 1.5 wt.% with magnetite and quartz. The particles in the size range of 200-500 mesh consisted of magnetite, franklinite. The 82 wt.% of the steel-making dusts were occupied by the particles finer than 500 mesh and contained franklinite and zincite as main mineralogical compositions. When the dusts of around 78% porosity compressed under the load of approximately 1 KPa, the porosity decreased to 68% and to 535 under around 13 KPa. When the E.A.F. dusts were leached according to the Korea standard leaching procedure on the waster, the heavy metals exceeding the leaching criteria were cadmium, lead and mercury.

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A Study on Kinetic of Volatilization Behavior of Metal Elements Contained in Electric Arc Furnace Dust (전기로 제강분진에 함유된 금속원소의 휘발거동에 대한 속도론적 연구)

  • Yoon, Jaehong;Yoon, Chihyun;Lee, Myungwon
    • Resources Recycling
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    • v.26 no.3
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    • pp.17-25
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    • 2017
  • Electric arc furnace steelmaking dust has various physicochemical properties as volatile components generated in the melting process of steel scraps in an electric arc furnace, which is captured in oxide form as fine powder by reacting with oxygen in the air. In order to efficiently recycle these electric arc furnace dust, a kinetic basic experiment and a pilot production test were carried out in parallel. As a result, it was found that the electric arc furnace dust contain a large amount of Cl and alkali components, thus it was expected that the compounds have a great adverse effect on the actual operation for the recycling. It was confirmed that the volatilization behavior was progressing actively at $1100^{\circ}C$ and the electric arc furnace dust was melted at $1250^{\circ}C$. These results are the same as a result of pilot test for the formation behavior of zinc oxide and reduced iron. These results should be useful as basic data for designing the recycling plant of the electric arc furnace dust and establishing the operating conditions.

Triboelectrostatic Recovery of High Zinc-Containing Particulate contents from Steel-Making Process Dust (전기로 제강분진 중 고아연함량입자 성분의 마찰대전분리 회수)

  • Chang Hyun-Joo;Kim Dong-Su;Kim Hang-Goo;Cho Min-Yaung;Namkung Won
    • Resources Recycling
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    • v.13 no.2
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    • pp.39-46
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    • 2004
  • The amount of electric furnace dust has been steadily increasing due to the increase of iron scraps which are usually recycled by electric furnace melting process. To date, this electric furnace dust has usually been treated by landfilling, however, because of shortage of landfill sites and heavy metal leaching more desirable treatment schemes are urgently needed. Among several possible schemes for the proper treatment of electric furnace dust, its recycling can be said to be most desirable. In present study, the triboelectrostatic separation of zinc and zinc-containing components from electric furnace dust was attempted based on its physicochemical properties such as particle shape, size distribution, and chemical assay. The dust was found to be mixed with spherical and non-spherical shaped particles and its major component materials were $ZnFe_2$$O_4$, ZnO, Fe, Zn, and FeO. The content of zinc-containing components in the entire dust was observed to be in the range of 15~30 wt%, which reasonably justified that zinc is recyclable. The triboelectrostatic characteristic of each component material was found to be different each other since their work functions were different, and based on this characteristic zinc and zinc-containing component could be flirty separated from the dust. After selecting a proper tribo-elec-trification material, the separation features of zinc and zinc-containing component were examined by taking the distance of electrodes, electric field strength, and scavenging as the experimental variables. The highest zinc-content obtained under the optimal separating condition was found to be up to 50wt%.

Carbothermic Reduction of Zinc Oxide with Iron Oxide (산화아연(酸化亞鉛)의 탄소열환원반응(炭素熱還元反應)에서 산화철(酸化鐵)의 영향(影響))

  • Kim, Byung-Su;Park, Jin-Tae;Kim, Dong-Sik;Yoo, Jae-Min;Lee, Jae-Chun
    • Resources Recycling
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    • v.15 no.4 s.72
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    • pp.44-51
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    • 2006
  • Most electric arc furnace dust (EAFD) treatment processes to recover zinc from EAFD employ carbon as a reducing agent for the zinc oxide in the EAFD. In the present work, the reduction reaction of zinc oxide with carbon in the present of iron oxide was kinetically studied. The experiments were carried out at temperatures between 1173 K and 1373 K under nitrogen atmosphere using a weight-loss technique. From the experimental results, it was concluded that adding the proper amount of iron oxide to the reactant accelerates the reaction rate of zinc oxide with carbon. This is because iron oxide in the reduction reaction of zinc oxide with carbon promotes the carbon gasification reaction. The spherical shrinking core model for a surface chemical reaction control was found to be useful in describing kinetics of the reaction over the entire temperature range. The reaction has an activation energy of 53 kcal/mol (224 kJ/mol) for ZnO-C reaction system, an activation energy of 42 kcal/mol (175 kJ/mol) for $ZnO-Fe_{2}O_{3}-C$ reaction system, and an activation energy of 44 kcal/mol (184 kJ/mol) for ZnO-mill scale-C reaction system.

Analysis of Thermal Interrelation by Leakage Current in Open and Closed Statues (개방 및 밀폐상태에서의 누설 전류에 대한 열적 상관관계 분석)

  • Kim, Doo-Hyun;Kim, Sung-Chul;Park, Jong-Young;Choi, Seung-Ho;Lee, Jong-Ho
    • Fire Science and Engineering
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    • v.24 no.6
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    • pp.7-12
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    • 2010
  • This paper is aimed the measurement and estimation the thermal interrelation based on leakage current. The leakage models are analyzed by parameters in open and closed (Panel) states and with wood dust and rainwater, charcoal powder in leakage current occurred point. The thermal characteristic of open state that leakage current is inputted in 90 mA is higher in charcoal powder ($105^{\circ}C$) than in wood dust and rainwater ($88.8^{\circ}C$). Charcoal powder that is inputted in 110 mA shows high thermal characteristic ($238.6^{\circ}C$) and the thermal ($238.6^{\circ}C$) is caused by material strain of electrical wire insulation and Panel. The closed state in 90 mA is higher in charcoal powder ($250.6^{\circ}C$) than in wood dust and rainwater ($90.8^{\circ}C$). The open and closed state appear thermal characteristics of two times in charcoal powder than in wood dust and rainwater. The thermal data that are open and close states are used electrical fire investigation and thermal characteristic for Leakage current.