• Composites Research
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• v.37 no.3
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• pp.219-225
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• 2024

It is essential to develop a light-weight, high-performance structure for the deployable reflector antenna, which is the payload of a reconnaissance satellite, considering launch and orbital operation performance. Among them, the composite main reflector is a key component that constitutes a deployable reflector antenna. In particular, the development of a high-performance main reflector is required to acquire high-quality satellite images after agile attitude control maneuvers during satellite missions. To develop main reflector, the initial design of the main reflector was confirmed considering the structural performance according to the laminate stacking design and material properties of the composite main reflector that constitutes the deployable reflector antenna. Based on the initial design, four types of composite main reflectors were manufactured with the variable for manufacturing process. As variables for manufacturing process, the curing process of the composite structure, the application of adhesive film between the carbon fiber composite sheet and the honeycomb core, and the venting path inside the sandwich composite were selected. After manufacture main reflector, weight measurement, non-destructive testing(NDT), surface error measurement, and modal test were performed on the four types of main reflectors produced. By selecting a manufacturing process that does not apply adhesive film and includes venting path, for a composite main reflector with light weight and structural performance, we developed and verified a main reflector that can be applied to the SAR(Synthetic Aperture Rader) satellite.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.26 no.2
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• pp.185-192
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• 2017

In this paper, we reviewed major design parameters for a solid type of deployable antenna and its structural design. We performed modal analysis for a single reflector panel made of aluminum and CFRP (carbon fiber reinforced plastic) to confirm the appropriateness of selected materials. We then predicted the elastic modulus of CFRP using the principles of unidirectional composite elasticity stiffness predictions such as the ROM (Rule of Mixture) and HSR (Hart Smith 10% Rule). To optimize the shape of the antenna reflector, a structural stiffness analysis was performed using derived numerical optimization factors. Six structural stiffness analyses were performed using the constructed experimental design method. The resulting optimal shape conditions are proposed to meet the structural stiffness requirements while minimizing weight.