• Title/Summary/Keyword: 적층샌드위치복합재료

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Development of Airframe Structure for Disaster and Public Safety Multicopter UAV (재난치안용 멀티콥터 무인기 기체구조 개발)

  • Shin, Jeong Woo;Lee, Seunggyu;Noh, Jeong Ho
    • Journal of Aerospace System Engineering
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    • v.14 no.3
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    • pp.69-77
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    • 2020
  • Airframe structure development of the 35 kg class 'Disaster and Public Safety Multicopter' UAV is described in this paper. To reduce the airframe weight, T-700 grade CFRP composite material was used, and the fuselage was designed with the semi-monocoque structure and plate installed with the control and communication devices designed in a sandwich structure. The specimen tests for the laminated plate and pipe were conducted to verify the strength and stiffness of the designed parts. The stacking sequence of composite materials was determined by the static strength and vibration analysis, and landing gear strut was designed by the nonlinear analysis with decent speed and ground clearance requirements. The static strength test was performed to evaluate the structural integrity and to verify the landing gear behavior.

A Study on Crashworthiness and Rollover Characteristics of Low-Floor Bus made of Honeycomb Sandwich Composites (하니컴 샌드위치 복합재를 적용한 저상버스의 충돌 및 전복 특성 연구)

  • Shin, Kwang-Bok;Ko, Hee-Young;Cho, Se-Hyun
    • Composites Research
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    • v.21 no.1
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    • pp.22-29
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    • 2008
  • This paper presents the evaluation of crashworthiness and rollover characteristics of low-floor bus vehicles made of aluminum honeycomb sandwich composites with glass-fabric epoxy laminate facesheets. Crashworthiness and rollover analysis of low-floor bus was carried out using explicit finite element analysis code LS-DYNA3D with the lapse of time. Material testing was conducted to determine the input parameters for the composite laminate facesheet model, and the effective equivalent damage model for the orthotropic honeycomb core material. The crash conditions of low-floor bus were frontal accident with speed of 60km/h. Rollover analysis were conducted according to the safety rules of European standard (ECE-R66). The results showed that the survival space for driver and passengers was secured against frontal crashworthiness and rollover of low-floor bus. Also, The modified Chang-Chang failure criterion is recommended to predict the failure mode of composite structures for crashworthiness and rollover analysis.

Modal Analysis and Failure Safety Estimation for the Satellite Antenna System Composed of Sandwich Structure with Laminated Face Sheet (적층된 외피를 갖는 샌드위치로 구성된 위성체 안테나 시스템의 모드 해석과 파손안전성 판별)

  • Oh, Se-Hee;Han, Jae-Heung;Oh, Il-Kwon;Shin, Won-Ho;Kim, Chun-Gon;Lee, In;Park, Jong-Heung
    • Composites Research
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    • v.14 no.4
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    • pp.8-14
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    • 2001
  • The satellite system experiences severe mechanical loads during the launch period. Therefore, the positive margin of safety of the satellite system must be demonstrated for every possible mechanical loading conditions during the launch period. This paper presents modal and stress analysis results due to quasi-static loads for the satellite antenna system. The failure tendency fur the sandwich construction of the satellite antenna system has been studied with various lamination angles of unidirectional prepreg.

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Finite Element Analysis of Large Deformation of Fiber Metal Laminates Under Bending for Stress-Strain Prediction (굽힘하중을 받는 섬유 금속 적층판의 응력-변형률 예측을 위한 대변형 유한요소해석)

  • Yeom, Kyung Mi;Lee, Jongsoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.10
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    • pp.963-970
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    • 2015
  • Laminate structures are used in the automobile, aerospace, and display industries. The advantages of fiber metal laminates are well known. Fiber metal laminates are useful for reducing the weight and improving impact resistance . However, currently, the mechanical properties of fiber metal laminates are not derived. In this paper, we use thickness as a factor for comparing the properties of laminates of various thickness combinations. The properties fiber metal laminates are analyzed using design of experiments. In addition, the finite element method is used to analyze elastic and plastic strains of fiber metal laminates and aluminum plates. The final goal of this paper is to find a suitable finite element model of fiber metal laminates under bending.

Development of Vibraction and Impact Noise Dampling Wood-based Composites(I) -Dynamic Mechanical and Vibration Damping Properties of Plasticized PVC- (진동.충격음 흡수성능을 지니는 목질계 복합재료의 개발(I) -가소화 폴리염화비닐의 동적점탄성과 진동흡수성능-)

  • 이현종
    • Journal of Korea Foresty Energy
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    • v.17 no.1
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    • pp.36-46
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    • 1998
  • The aim of this study was to develop the noise and vibration damping wood-based composites by using viscoelastic polymer materials. Polyvinylchloride(PVC) was plasticized with 20-140 phr bis(2-ethylhexyl) phthalate(DOP) and the dynamic tensile mechanical properties were measured at 110Hz and approximate temperature range -100 to 150$^{\circ}$ using a Rheovibron Instrument. The PVC/DOP blends were shown to be compatible in all proportions, and both T(E”$_{max}$) and T(tan${\delta}_{max}$) shifted to the lower temperature side as the DOP content increased. The vibration damping properties of wood/polymer composites were measured using the Rheovibron instrument in a bending mode. The composite damping factor(tan ${\delta}_{c}$) of wood /PVC-DOP/wood sandwich structure correlated with the loss factor and that of the coated structure correlated with the loss modulus(E”) of the polymer layer. In addition, the sandwich structure was found to be more effective in damping than the coated structure. The logarithmic decrement (${\Delta}$c) curve of a sandwich structure, which was determined by the free-free flexural vibration method was similar in shape to the tan ${\delta}_{c}$ curve.

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Modal Analysis and Failure Safety Estimation for the Satellite Antenna System Composed of Sandwich Structure with Laminated Face Sheet (적층된 외피를 갖는 샌드위치로 구성된 위성체 안테나 시스템의 모드 해석과 파손안전성 판별)

  • Oh, Se-Hee;Han, Jae-Hung;Oh, Il-Kwon;Shin, Won-Ho;Kim, Chun-Gon;Lee, In;Park, Jong-Heung
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.228-233
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    • 2001
  • Satellite system experiences severe mechanical loads during the launch period. Therefore, positive margin of safety of the satellite system must be demonstrated for every possible mechanical loading condition during the launch period. This paper presents modal and stress analysis result due to quasi-static loads for the satellite antenna system. The failure tendency for the sandwich construction of the satellite antenna system has been studied with various lamination angles of unidirectional prepreg.

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Static and Fatigue Characteristics of Urethane Foam Cored Sandwich Structures (우레탄 폼 코아 샌드위치 구조물의 정적 및 피로 특성)

  • 김재훈;이영신;박병준;김덕회;김영기
    • Composites Research
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    • v.12 no.6
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    • pp.74-82
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    • 1999
  • The static and fatigue characteristics of polyurethane foam cored sandwich structures are investigated. Three types of the specimens with the glass fabric faces and the polyurethane foam core are used; non-stitched. stitched, and stiffened sandwich specimen. Especially additional structural reinforcements with the twisted polyester and glass fiber for thickness direction are made to stitched sandwich structure panel to minimize the delamination of structure which is stitched the upper and lower faces through the core and the resin is impregnated Into stitched fiber with the characteristics of low viscosity of resin at resin flow temperature and cured together with during the curing process. Bending strength of stitched specimen which is 50 mm $50{\times}50{\;}mm$ pitched is improved by 50 % as com-pared with non-stitched specimen and stiffened specimen is improved 10 times more than non-stitched structure. After fatigue testing of $10^6$cycles by 20% of ultimate load under monotonic load, the bending fatigue strength of non-stitched specimen is decreased by 27% of monotonic bending strength, 39% for stitched structure and 20% for stiffened specimen. To verify the aging effect of polyurethane form core, Ultrasonic C-scanning equipment is used to detect the damage of skin laminate alone after fatigue test. From results of UT C-scan images, there is no defect that can be damaged occurred during fatigue test. It is concluded that the decrease of bending strength for foam cored sandwich specimen is caused by the decrease of stiffness due to the aging of polyurethane foam core during fatigue cycles.

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Design, Fabrication and Test of Smart Skin Sandwich Specimen (스마트 스킨 샌드위치 시편의 설계, 제작 및 시험 평가)

  • 김용범;김영성;박훈철;윤광준;이재화
    • Composites Research
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    • v.15 no.3
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    • pp.45-51
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    • 2002
  • Smart skin, a multi-layer structure of composed or different materials, was designed and fabricated. Tests and analyses are conducted to study the characteristics of its behavior under compression and bending loads. The designed smart skin failed due to premature buckling before compression failure. It was confirmed that shear moduli of honeycomb core affect structural stability of smart skin. A new test method and device were designed fur better measurement of shear moduli of honeycomb core. Numerical prediction of structural behavior of smart skin by NASTRAN agreed well with experimental data.

Manufacture and Qualification of Composite Main Reflector of High Stable Deployable Antenna for Satellite (위성용 전개형 고안정 반사판 안테나 주반사판 제작 및 검증)

  • Dong-Geon Kim;Hyun-Guk Kim;Dong-Yeon Kim;Kyung-Rae Koo;Ji-min An;O-young Choi
    • Composites Research
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    • v.37 no.3
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    • pp.219-225
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    • 2024
  • It is essential to develop a light-weight, high-performance structure for the deployable reflector antenna, which is the payload of a reconnaissance satellite, considering launch and orbital operation performance. Among them, the composite main reflector is a key component that constitutes a deployable reflector antenna. In particular, the development of a high-performance main reflector is required to acquire high-quality satellite images after agile attitude control maneuvers during satellite missions. To develop main reflector, the initial design of the main reflector was confirmed considering the structural performance according to the laminate stacking design and material properties of the composite main reflector that constitutes the deployable reflector antenna. Based on the initial design, four types of composite main reflectors were manufactured with the variable for manufacturing process. As variables for manufacturing process, the curing process of the composite structure, the application of adhesive film between the carbon fiber composite sheet and the honeycomb core, and the venting path inside the sandwich composite were selected. After manufacture main reflector, weight measurement, non-destructive testing(NDT), surface error measurement, and modal test were performed on the four types of main reflectors produced. By selecting a manufacturing process that does not apply adhesive film and includes venting path, for a composite main reflector with light weight and structural performance, we developed and verified a main reflector that can be applied to the SAR(Synthetic Aperture Rader) satellite.

Design and Structural Safety Evaluation of 1MW Class Tidal Current Turbine Blade applied Composite Materials (복합재료를 적용한 1MW급 조류 발전 터빈 블레이드의 설계와 구조 안전성 평가)

  • Haechang Jeong;Min-seon Choi;Changjo Yang
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.28 no.7
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    • pp.1222-1230
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    • 2022
  • The rotor blade is an important component of a tidal stream turbine and is affected by a large thrust force and load due to the high density of seawater. Therefore, the performance must be secured through the geometrical and structural design of the blade and the blade structural safety to which the composite material is applied. In this study, a 1 MW class large turbine blade was designed using the blade element momentum (BEM) theory. GFRP is a fiber-reinforced plastic used for turbine blade materials. A sandwich structure was applied with CFRP to lay-up the blade cross-section. In addition, to evaluate structural safety according to flow variations, static load analysis within the linear elasticity range was performed using the fluid-structure interactive (FSI) method. Structural safety was evaluated by analyzing tip deflection, strain, and failure index of the blade due to bending moment. As a result, Model-B was able to reduce blade tip deflection and weight. In addition, safety could be secured by indicating that the failure index, inverse reserve factor (IRF), was 1 or less in all load ranges excluding 3.0*Vr of Model-A. In the future, structural safety will be evaluated by applying various failure theories and redesigning the laminated pattern as well as the change of blade material.