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Contour Error Analysis and Feed Controller Optimization for Machining Center (머시닝센터를 위한 윤곽오차 분석 및 이송축 제어기 최적화)

  • 김성현;윤강섭;이만형
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.17-24
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    • 2003
  • One of the most important performance criteria related to the gain tuning of controller for CNC machining center is the contour error. This study analyzed circular error by the axis-matched and mismatched cases. To reduce ellipse and radius error, it is necessary to set the gain for each axis to be same bandwidth and high response. Based on the analysis in the frequency domain, we simulate feed system by mathematical model and then predict bandwidth of each axis. For analysis of structure vibration while the each axis is moving, we try the various of measuring method and position loop is improved by jerk limit.

A Study on the real-time NURBS Interpolation using 2-stage interpolation (2중 보간법을 이용한 실시간 NURBS 보간방법에 관한 연구)

  • Park Jinho
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.6
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    • pp.56-63
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    • 2004
  • The real-time NURBS interpolation method using 2-stage interpolation is studied. The 2-stage interpolation method that compensates for interpolation errors within machine BLU is proposed. The interpolation result was filtered by an Acceleration/Jerk limitation equation. Through this 2-stage interpolation, both the interpolation error condition and the motion kinematics could be satisfied. Using computer simulation in which interpolation results are evaluated by a numerical iteration method, it is shown that the 2-stage interpolation algerian could interpolate target curves precisely with geometric and dynamic contentment. The proposed algorithm was implemented in the CNC simulator system and an experimental un was conducted to identify the real-time adaptation.

Design of Jerk Bounded Feed Rate with Look Ahead using Adaptive NURBS Interpolator (NURBS 적응보간기를 이용한 Jerk 제한 이송속도 생성)

  • Kweon S.H.;Mohan S.;Yang S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.457-458
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    • 2006
  • A method for obtaining smooth, jerk bounded feed rate profile in high speed machining has been developed. This study proposes a NURBS interpolator based on adaptive feed rate control with a well developed look ahead algorithm which takes into account the machining dynamics as well. Limitation of jerk and proportional torque rate result in smoothened loads on the machine which effectively reduces excitation of the resonant frequencies of the machine. It is found that the values of the feed rate of the down stream sharp corner have profound effect on the feed rate of the upstream sharp corners. By using a windowing scheme the feed rate profile obtained after look ahead method is re-interpolated to reduce the jerk related problems. This is compared with the adaptive NURBS interpolator to show the effectiveness of the proposed method. Simulation results indicate that the consideration of 'ripple effect' is important in avoiding jerk and thereby increasing the machining accuracy.

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Motion Planning of a Robot Manipulator for Conveyor Tracking (컨베이어 추적을 위한 로보트 매니퓰레이터의 동적계획)

  • 박태형;이범희;고명삼
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.38 no.12
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    • pp.995-1006
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    • 1989
  • If robots have the ability to track the parts on a moving conveyor belt, the efficiency of the manipulation tasks will be increased. This paper presents a motion planning algorithm for conveyor tracking. Tracking trajectory of a robot manipulator is determined by belt speed, initial part position, and initial robot position. Torque limit, maximum velocity, maximum acceleration and maximum jerk are also taken into account. To obtain the tracking solution, the problem is converted to the linear quadratic tracking problem. We describe the manipulator dynamics as second order state equation using parametric functions. Constraints on torques and smoothness are converted to those on input and state variables. The solution of the state equation which minimizes the performance index is obtained by dynamic programming method. Numerical examples are then presented to demonstrate the utility of the motion planning method developed.