• Title/Summary/Keyword: 재활용 벽돌

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Characteristics of Brick with Slag Produced from Coal Gasifier (가스화기 발생 슬랙을 활용한 벽돌제조 특성)

  • Kim, Na-Rang;Chung, Seok-Woo;Yun, Yong-Seung
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.808-811
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    • 2007
  • 본 연구는 3톤/일급 이하 가스화 용융로에서 $1,400{\sim}1,500^{\cdot}C$, $7.5{\sim}8.0$ kg/$cm^2$의 안정적인 운전조건일 때, 시료로 Kideco 탄을 사용하고 이때 발생한 슬랙의 특성 및 슬랙의 재활용을 위한 벽돌제조 특성을 고찰하였다. 발생된 슬랙은 $Fe_2SiO_4$$SiO_2$가 결정상태로 일부 존재하거나, 중금속들이 결합되어 엉킨 구조인 비결정상태의 치밀한 형태로 이루어져 있었으며, 잔존탄소 함량이 0.06%로 미량 존재하였다. 또한 슬랙에는 중금속 농도가 Kideco탄보다 고농도로 존재하지만, 용출되는 중금속의 농도는 매우 낮아 환경적으로 안정한 물질로서 재활용이 가능한 특성을 지니고 있다. 슬랙 첨가 점토벽돌의 적합성을 평가하기위해 슬랙을 0%, 10%, 30% 첨가하여 벽돌을 제조하고 KS 산업규격에 따라 시험을 실시하였다. 분석결과 슬랙을 첨가할수록 제조한 벽돌의 흡수율이 낮아져 기존 제품에 비하여 우수한 것으로 측정되었다. 또한 압축강도와 휨강도는 기존 제품의 $80{\sim}86%$ 정도인 것으로 측정되었지만 KS 산업규격의 기준치보다 높은 수치를 나타내였고, 내산성, 내알칼리성, 열충격강도 또한 양호한 것으로 나타나, 슬랙을 이용하여 벽돌로 재활용하여 충분히 사용 가능한 것으로 확인되었다.

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Design and Construction of Data Monitoring System for Stable Cinder Reuse (안정적인 소각재 재활용을 위한 데이터 모니터링 시스템 설계 및 구축)

  • Kim, Gui-Jung;Han, Jung-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.5
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    • pp.1082-1086
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    • 2007
  • This research has a purpose of constructing the data monitoring system that makes two-tier work state in the brick production factory to unification by reusing cinder. Monitoring system automatically manages data by using data managing processes such as a state managing process, a location managing process, a badness managing process, a circumstances managing process. In this research, the data management monitoring system manufactures state information of each processes received from RFID and transmits them to data monitoring system. Analyzed data through this system reuses the cinder, so it can effectively manage the production process of the factory which produces bricks through processing automation, faulty-ratio minimization, real-time monitoring and loading managing.

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A study on Recycling of Waste Garnet Powder as a Raw Material for Clay Bricks (폐기 Garnet 미분말의 적벽돌 원료로의 再活用에 관한 硏究)

  • 황경진;김영임;김동수;김준수
    • Resources Recycling
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    • v.11 no.2
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    • pp.36-44
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    • 2002
  • The waste garnet powder as a raw material for clay bricks was studied its recycling. The physical strength of clay bricks are closely dependent both on the contents of $SiO_2$, $Al_2$$O_3$, and $Fe_2$$O_3$in clay and on the viscosity of it. Although the garnet power has very high contents of $SiO_2$, $Al_2$$O_3$, and $Fe_2$$O_3$, it could not substituted to clay because of its low viscosity. Therefore the substitution of sand with waste garnet powder was considered to influence positively on the strength of clay bricks .Mixing ratios of {clay-sand}, {sand-garnet powder}, and {clay-sand-garnet powder} based on weight were controlled in the production of clay bricks. The properties of clay bricks such as compression strength, moisture absorption, shrinkage, and specific gravity has been evaluated. It was shown that the optimal mixing combination was found to be { clay(50%)-sand(30%)-garnet powder(20%)} as a weight basis. The present study indicated possibilities to produce commercially clay bricks with the waste garnet powder. An economical benefit will be produced in viable in view of recycling waste garnet powder.

Development of the Bricks using Paper Ash (제지회를 이용한 벽돌재 개발)

  • Lee, Cheo-Keun;Ahn, Kwang-Kuk;Heo, Yol
    • Journal of the Korean GEO-environmental Society
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    • v.4 no.2
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    • pp.47-56
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    • 2003
  • The production of industrial wastes have increased due to the growth of population and industrial development. Among these wastes, especially amount of paper ash has been increased year after year. If it is possible to reuse industrial wastes, it will be beneficial not only economically but also environmentally. In this study, the possibility of the utilization of paper ash were investigated as a construction materials through a series of laboratory testing carried out to evaluate physical properties, compaction, consolidation, permeability and compressive strength characteristics. Concrete bricks with replacement ratio of paper ash at 2, 4, 6, 8, 10, 12, 14, 16, 18, 20%, and clayey bricks with replacement ratio of paper ash at 5, 10, 15, 20, 25, 30% were used in the test in order to evaluate its quality. As a result of tests, it were shown that the maximum replacement ratio of paper ash satisfying the quality standards of concrete bricks and clayey bricks were 11.5% and 12%, respectively.

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A Study on the Recycling of Red Mud as the Raw Materials for the Manufacture of Clay Brick (점토벽돌 제조용 원료로서 레드머드 재활용에 관한 연구)

  • Kang, Hye-Ju;Lee, Yeong-Hun;Lee, Hee-Ra;Kang, Suk-Pyo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.21-22
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    • 2019
  • This study is designed to apply natural clay replaceable redmud as ceramic material by mixing redmud with the materials used in existing brickmaking in laboratory environment. Therefore, through this study, the redmud is recycled as a raw material for clay bricks and presented as a basic material for the use of redmud in clay bricks.

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Monitoring System Construction of Bricks Manufacture Process Using RFID (RFID를 이용한 벽돌제조 공정 모니터링 시스템 설계)

  • Kim, Gui-Jug
    • Proceedings of the Korea Information Processing Society Conference
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    • 2006.11a
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    • pp.447-450
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    • 2006
  • 본 연구는 국내에서 발생되는 소각재를 재활용하여 벽돌 생산을 하는 공장에서의 이원화된 작업현황을 일원화 할 수 있는 데이터 모니터링 시스템 구축을 목적으로 한다. 이를 위하여 RFID 센싱 기술을 생산 공정에 도입하여 공정관리 시스템을 획기적으로 개선할 수 있도록 하였다. 각종 계측기 및 센서의 신호를 데이터 수집 장치인 IDMC-Net8842를 이용하여 실시간으로 수집하고 유/무선 통신 모듈을 이용한 TCP/IP 연결을 통하여 모니터링 서버에 접속하여 실시간으로 현장의 상황을 확인하여 제어할 수 있는 시스템을 구축하고자 한다.

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에너지관리공단 소식

  • 한국열관리사협회
    • The Korea Energy Engineers Association Reports
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    • no.34
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    • pp.4-4
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    • 2005
  • 에너지절약 실천가정 캐쉬백 행사 완료 - 석탄회를 재활용한 건축용 벽돌 개발 - 제3회 자전거타기운동 경진 대회 시상식 개최

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Recycling of Waterworks Sludge in Red Clay Bricks Manufacturing (정수슬러지를 이용한 점토벽돌 생산 기술 개발 연구)

  • Hwang, Hyeon-Uk;Kim, Ji-Hoon;Kim, Young-Ju
    • Journal of Korean Society of Environmental Engineers
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    • v.31 no.3
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    • pp.217-222
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    • 2009
  • This study was conducted to search possibilities of the use of sludge from waterworks industry in the manufacturing of red clay bricks. Different compositions of the sludge were added into the raw materials of the bricks and required engineering characteristics of the manufactured bricks were examined. Compressive strength, plasticity, and surface absorption of the recycled bricks were analyzed and were compared with the bricks quality standard rules and regulation for quality assurance of the product. Compressive strength of the bricks made in a ratio 75% clay, 5% sludge and 20% silica was found 261.3 $kg_f/cm^3$ and that was comparable with first grade bricks standard. Compressive strength of the bricks made in a ratio 70% clay, 10% sludge, and 20% silica was found 249.9 $kg_f/cm^3$ while it was decreased to 217.3 $kg_f/cm^3$ when bricks were made in a ratio 65% clay, 15% sludge and 20% silica. However, these values of compressive strength were in agreement with the bricks quality standard. Surface absorption of the bricks made by the mixing of 20% silica with varying amount of sludge, i.e., 5%, 10%, and 20% was found 10%, 9.65% and 10.92% respectively. These values satisfied the quality standard of bricks of grade 1 and 2. Recycling of proper amount of sludge in bricks making could produce bricks of high engineering characteristics.

Microstructural analysis of sintered brick made of recycled wastes (폐기물을 재활용한 소성벽돌의 미세구조 분석)

  • 엄태호;김유택;이기강;강승구;김정환
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.13 no.4
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    • pp.199-204
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    • 2003
  • Microstructure and chemical analysis of sintered bricks containing recycled wastes were investigated by SEM and EDS. The recycled wastes for which substitute ceramic raw materials were EAF (electric arc furnace) dust, fly ash and stone ash. Yellowish and brownish regions on the surface and brownish and blackish regions in the inside of bricks were observed. Main component of yellowish region on the surface turned out to be Zn. No chemical difference between the black-core region and brownish matrix. Mullite crystallites of 1 fm size were distributed in the inside of bricks and enclosed by glass phases. It seems that alumine-silicate mixtures of kaolin and fly ash were transformed to mullite crystallites during the sintering. Relatively large pores ot several ten fm size were observed in the black-core region in the inside of bricks. The main components of the inside of brick were Al and Si. The minor components were C, Na, Mg, K, Ca, and Fe. Particularly, the precipitates of Fe-rich crystallites were observed in the amorphous matrix. These precipitates were formed due to the local reduction atmosphere in the inside of bricks. Zn-rich covers were found on the surface of bricks because Zn diffused from the inside of bricks to the surface under the reduction atmosphere.

Recycling of the Waste Rock and Tailings from Yangyang Iron Mine (양양철광산 선광 부산물의 순환자원화)

  • Jung, Moon Young;An, Yong Hyeon;Kim, Young Hun
    • Resources Recycling
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    • v.25 no.4
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    • pp.23-31
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    • 2016
  • It was found that there was no problem in recycling by-products (waste rock and tailings) from Yangyang iron mine themselves through matter conversion because they are not hazardous according to results of KSLT method. In case of using tailings as sub-materials of cement, it recommended the use of less than 3% tailings dosage not to exceed 0.6% of total alkali ($R_2O$) content based on standard quality of portland cement (KS L 5201). Non sintered eco-brick corresponding to class 1 quality of recycled clay brick (KS I 3013) can replace 15% of cement with tailings and 100% of general fine aggregate with waste rock from iron mine. As mentioned above, recycling the by-products (waste rock and tailings) as sub-materials of cement and non sintered eco-brick could gain both environmental and economic benefits, that is, reduction of scale and maintenance cost of tailing ponds, decrease of energy use and $CO_2$ emission.