• Title/Summary/Keyword: 재료 시험

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Study on low impact experiment of aluminum foam core (알루미늄 폼 코어 복합재료의 저충격 실험에 관한 연구)

  • Kim, Sung-Soo;Kim, Sei-Hwan;Cho, Jae-Ung
    • Proceedings of the KAIS Fall Conference
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    • 2012.05b
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    • pp.646-648
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    • 2012
  • 본 연구에서 다루는 복합재료는 알루미늄 폼으로써 다공성 구조체로 고체 알루미늄 금속에 비하여 비중이 1/10 정도로 작고, 충격에너지 흡수가 우수하다. 본 연구에서는 다공성 심재를 갖는 복합재료 알루미늄 폼 코어의 충격실험을 실시하여 기계적 특성을 파악하였다. 시험편은 알루미늄 폼 코어를 갖는 복합재료로써 시험편에 50J의 저 충격에너지를 가하도록 하였다. 그 결과, 모든 실험에서 스트라이커가 상부면재 통과 시 최대하중이 나타났고, 이때의 최대하중 값은 약 5.5 KN으로 나타났다. 또한 최대 하중 발생 시간은 50J일 때 약 4.2 ms가 나왔다. 최대 하중이 발생한 후, 즉 상부 면재 통과 후에 실험에서는 약 10 mm정도를 더 뚫으면서 심재에 까지 손상을 주었지만 하부 면재에는 손상을 주지 못하였다. 이로써 스트라이커가 알루미늄 폼 코어 샌드위치 복합재료를 통과 할 때 상부면재 통과 시 최대 하중이 발생하고 심재를 지나며 서서히 감소되는 것을 볼 수 있었다.

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Evaluation of Mechanical Properties of Zirconia/Ni Sintering Materials at High Temperature (고온환경하에서 지르코니아/니켈 소결재의 기계적 특성평가)

  • Kim, Yeon-Jik
    • Korean Journal of Materials Research
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    • v.6 no.9
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    • pp.972-978
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    • 1996
  • 본 논문에서는 1673K에서 소결한 PSZ/Ni 복합재에 대한 종 탄성계수, 파괴강도, 파괴에너지 등의 기계적 특성을 평가하기 위해, 개량형 소형펀치시험을 행한 결과에 대해 논의한다. 또한 파면관찰과 AE법을 통해 이들 재료의 고온환경에서의 미시파괴과정도 조사하였다. 시험온도는 293K, 1073K, 1273K, 1473K의 4종류로 하였으며, PSZ/Ni 복합재료의 체적 조성비도 80/20, 60/40, 40/60, 20/80의 4종류이다. 이들 실험결과로부터, 1073K이상의 고온에서 Ni 함량이 60%인 PSZ/Ni 복합재가 파괴강도 및 파괴에너지가 가장 우수한 것을 알았다. 파면관찰에 의하면 이 재료의 조성비에서 파고거동이 취성으로부터 연성으로 천이하는 것을 확인할 수 있었다.

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Mechanical characteristics of laminated composites using hybrid prepreg (하이브리드 프리프레그를 사용한 적층복합재료의 기계적 특성)

  • 정성교;정성균;임승규
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.04a
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    • pp.189.1-192
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    • 1999
  • Mechanical characteristics of composite laminates with carbon tissue and glass scrim are evaluated in this paper. Composite laminates in USN125 group are made by inserting carbon tissue and glass scrim between layers. Consequently it was shown that mechanical characteristics of carbon fiber reinforced composite materials were improved by inserting carbon tissue.

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Estimation on the Durability of High-Strength Concrete using Metakaolin (Metakaolin 혼합 고강도 콘크리트의 내구특성 예측)

  • Lee, Sang-Ho;Moon, Han-Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.9 no.2
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    • pp.173-180
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    • 2005
  • Metakaolin is a cementitious material for producing high-strength concrete. This material is now used as substitute for silica-fume. In this paper, we did the mechanical and durability test such as compressive/tensile/flexural strength test, chloride ion diffusion, chemical attack and repeated freezing and thawing, carbonation test. In the mechanical tests, 10~15% for binder is optimum substitute rate. And, in the chloride ion diffusion test, according to the increase of substitute of metakaolin & silica-fume for binder, the diffusion coefficient was more reduced. In the chemical attack test, by the filler effect of fine powder such metakaolin and silica-fume, the resistance is more excellent than normal concrete. In the other durability test, the concrete using metakaolin also compared with those of silica-fume substitute concrete. Through these tests, we recognized that metakaolin can be used as a substitute for silica-fume.

The Optimization of NDT Method for Real Time X-ray Imaging (X선 실시간 영상장치를 이용한 비파괴시험 조건 최적화 연구)

  • Na, Sung-Youb;Choi, Yong-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.16 no.1
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    • pp.19-28
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    • 1996
  • This study has investigated the optimization of NDT method and the minimum detectable defect size for complex structures such as the solid propellant rocket motor using real time X-ray imaging system. Test specimens were made of steel plates with various defect size, and installed with proper thickness for which solid propellant, rubber, and case converted to the steel equivalent thickness according to the radiographic equivalent theory. As the results, this examination obtained optimum magnification and X-ray energy, dose rate according to steel equivalent thickness, also, obtained the relationship between minimum detectable defect size and the ratio(defect depot/object thickness). Thus, this simulated test is the preliminary procedure before performing NDT for real objects, and is possibly applied for NDT of other complex structures.

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음향 방출법에 의한 복합재료와 금속재료의 균열 거동 해석

  • 이강용
    • Journal of the KSME
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    • v.32 no.1
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    • pp.28-38
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    • 1992
  • 음향 방출법은 기존의 비파괴 시험보다 여러 가지 면에서 장점을 가지고 있고 또 그 응용범위는 매우 넓다. 그러나 아직 우리 나라에서는 그 사용 예가 많지 않다. 이 글에서는 음향 방출법에 대한 개요와 음향 방출법을 이용한 복합재료와 금속재료의 균열 거동 해석 예를 저자의 연구 결과를 중심으로 소개하고자 한다.

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Evaluation of Mechanical Properties on Cryogenic Structrual Steel JN1 Weldments and Heat Treated Materials by Using Miniaturized Small Specimen (소형 시험편에 의한 극저온 구조용강 JN1의 용접부 및 열처리재의 기계적성질 평가)

  • Gwon, Il-Hyeon;Hashida, Toshiyuki;Jeong, Se-Hui
    • Korean Journal of Materials Research
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    • v.6 no.9
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    • pp.905-918
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    • 1996
  • 초전도 마그네트 구조용 부재로 최근 개발된 오스테나이트계 스테인레스강 JN1 모재, GTA 용접부 및 열처리재에 대한 기계적 성질을 조사하기 위해 실온(293K)에서 극저온(4K)까지의 온도에서 소형펀치(Small Punch)시험을 실시하였다. GTA 용접부의 용융선 근방의 극저온 기계적 성질은 모재와 용접금속에 비해 크게 저하하였다. 4K에서 실험된 용융선 시험편으로 얻어진 하중-변위곡선상에서 부하의 초기 단계에 보통의 서레이션과 다른 pop-in이 관찰되었고, 이때 시험편 표면의 용융선 근처에서 약 0.1-1mm 정도의 크랙이 발생하였다. 열처리재의 기계적 성질은 열처리 시간과 온도의 증가 또는 시험온도의 저하에 따라 크게 저하되었다. 위의 결과에 기초하여 본 연구에서 실시한 소형 시험편을 사용하는 SP 시험법은 극저온에서 JN1 강의 모재와 열처리재뿐 만 아니라 GTA 용접부의 기계적 성질을 평가할 수 있는 유용한 시험법이었다.

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Numerical Investigation of the Progressive Failure Behavior of the Composite Dovetail Specimens under a Tensile Load (인장하중을 받는 복합재료 도브테일 요소의 점진적인 파손해석)

  • Park, Shin-Mu;Noh, Hong-Kyun;Lim, Jae Hyuk;Choi, Yun-Hyuk
    • Composites Research
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    • v.34 no.6
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    • pp.337-344
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    • 2021
  • In this study, the progressive failure behavior of the composite fan blade dovetail element under tensile loading is numerically investigated through finite element(FE) simulation. The accuracy of prediction by FE simulation is verified through tensile testing. The dovetail element is one of the joints for coupling the fan blade with the disk in a turbofan engine. The dovetail element is usually made of a metal material such as titanium, but the application of composite material is being studied for weight reduction reasons. However, manufacturing defects such as drop-off ply and resin pocket inevitably occur in realizing complex shapes of the fan blade made by composite materials. To investigate the effect of these manufacturing defects on the composite fan blade dovetail element, we performed numerical simulation with FE model to compare the prediction of the FE model and the tensile test results. At this time, the cohesive zone model is used to simulate the delamination behavior. Finally, we found that FE simulation results agree with test results when considering thermal residual stress and through-thickness compression enhancement effect.

Durability and Characteristics of Ag-Pd Rod Heater for Bidet Fabricated by Screen Printing Process (스크린 프린팅 공정에 의해 제조된 비데용 Ag-Pd 봉형 발열체의 내구성 및 물성 평가 )

  • Tae-Ung Park;Da-Eun Hyun;Ik-Soo Kim;Sung-Chul Lee;Yeon-Sook Lee;Yong-Nam Kim;Dong-Won Lee;Jong-Min Oh
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.36 no.1
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    • pp.81-87
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    • 2023
  • Heaters using the resistance heating principle are used in various industrial fields that require heat and are also essentially used in bidet among small home appliances. A planar heater and a coil-inserted heater mounted on a conventional commercially used bidet have disadvantages and limitations of complicated manufacturing process and local heating. In this study, silver-palladium (Ag-Pd) powder material was used for a screen-printing process that is more advantageous in achieving simplification than the existing process, and a rod-type heater for bidet was manufactured. The on-off cycle test under actual conditions was conducted to confirm the durability and the capability of the fabricated heater, and the fabricated heater operated more than 2,600 on-off cycles, which means it could be applied for a commercial product. In addition, through the on-off cycles under harsh conditions, the cause of failure was identified after the test that the durability limit temperature of the heater was 850℃. Through Ag-Pd rod heater in this study, it is expected to contribute to the efficient development of electrode materials for heaters and the improvement of the durability of heaters in the future.

Analysis of the Correlation between Compaction Characteristics and Spectral Information of Reactive Materials for Absorption of Oil Contaminant (유류 오염물 흡수가 가능한 반응재료의 다짐 특성-분광정보 상관관계 분석)

  • Gigwon Hong
    • Journal of the Society of Disaster Information
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    • v.19 no.4
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    • pp.950-957
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    • 2023
  • Purpose: The response technology is needed to prevent the spill of highly toxic oil contaminants in advance. Therefore, this paper described the results of an experimental study to predict the engineering properties of the developed reactive material. Method: Compaction tests and spectral information acquisition experiments were conducted on the reactive materials, and the results were evaluated. In addition, the correlation between spectral information and maximum dry unit weight was analyzed to evaluate the possibility of predicting the engineering properties for reactive materials. Result: The compaction test results showed that the maximum dry unit weight was in the range of approximately 9kN/m3 to 10kN/m3. The spectral information confirmed that the maximum reflectance decreased as the polynorbornene decreased. Conclusion: It was confirmed that the maximum dry unit weight of the reactive material for absorbing oil contaminants can be predicted using the maximum reflectance according to the component ratio of the reactive material.