• Title/Summary/Keyword: 재료 물성감소

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Microstructural Evolution of the Al 7175 alloy forgings (알루미늄 7175합금의 단조재의 미세조직 발달)

  • 이용연;임성택;손영일;이경훈;은일상
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1997.11a
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    • pp.27-27
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    • 1997
  • 최근 미사일 추진기관 및 기체 구조재로 사용되는 알루미늄 7175 합금의 형상의 변화와 제조공정 변화에 따른 미세조직 변화에 대하여 고찰하였다. 구조체는 사용처에 따라 Flange Type 또는 Ring Type 등으로 형상이 다양하므로 단조 조건과 제품의 위치에 따라 균일한 물성을 획득하기는 매우 어려운 숙제이다. 본 연구에서는 균일한 물성을 얻기 위한 여러 가지 제조 공정의 변화를 모색하였으며, 제조된 단조재의 미세조직을 통하여 물성과의 연관성을 검토하였다. 적용된 공정은 통상의 열간 단조공정, 아 결정립 미세화공정, 재 결정립 미세화 공정 등이며 단조재의 형상과 동일 부품에서도 부위에 따라 변형량이 다르므로 미세조직의 변화가 다르게 나타났다. 아결정립과 재결정립 미세화 공정은 제품의 형상에 따라 내·외부 결정립이 크기가 크게 변화되었다. 이는 내·외부에 재료에 축적되는 에너지의 양과 외적으로 가해지는 기계적 에너지 및 열적 에너지가 다르기 때문이며, 변형량이 큰 부분의 미세 석출물의 크기가 변형량이 적은 부분의 석출물보다 크게 감소됨은 준안정상이 기계적 에너지가 변형열에 의한 열에너지로 변환됨에 따라 상석출에 영향을 미친 것으로 판단된다. 이와 같은 결과는 미세 조직 제어가 알루미늄합금 단조재의 공정설계의 중요한 인자임을 재 확인시켜 주는 것으로 재료의 신뢰성이 필수적으로 요구되는 추진기관의 중요 부품에 적극 고려해야 할 요소라 할 수 있다.

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Study on the Thermomechanical Properties of Epoxy-Silica Nanocomposites by FTIR Molecular Structure Analyses (FTIR 분자구조 해석을 통한 에폭시-실리카 나노복합소재의 열기계적 물성 연구)

  • Jang, SeoHyun;Han, Yusu;Hwang, DoSoon;Jung, Juwon;Kim, YeongKook
    • Journal of the Microelectronics and Packaging Society
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    • v.28 no.2
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    • pp.51-57
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    • 2021
  • This paper analyzed the effects of the concentration of nano-silica particles contained in epoxy resin on the thermomechanical properties of the composite materials. The 12nm sized nanoparticles were mixed with epoxy polymer by 5 different weight ratios for the test samples. The glass transition temperature, stress relaxation, and thermal expansion behaviors were measured using dymanic mechanical analyzer (DMA) and thermomechanical analyzer (TMA). It was shown that the nano particle mixing ratios had significant influences on the viscoelastic behaviors of the materials. As the content of the silica particles was increased, the elastic modulus was also increased, while the glass transition temperatures were decreased. Fourier Transform Infrared Spectroscopy (FTIR) results played an important role in determining the causes of the property changes by the filler contents in terms of the molecular structures, enabling the interpretations on the material behaviors based on the chemical structure changes.

Investigation of Thermal Stability of Epoxy Composite Reinforced with Multi-Walled Carbon Nanotubes and Micrometer-Sized Silica Particles (다중벽 탄소나노튜브와 마이크로미터 크기 실리카 입자로 강화된 에폭시 복합재료의 열 안정성에 관한 연구)

  • Oh, Ryun;You, Byeong Il;Ahn, Ji Ho;Lee, Gyo Woo
    • Composites Research
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    • v.29 no.5
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    • pp.306-314
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    • 2016
  • In this study, to improve the thermal stabilities of the epoxy composite specimens in addition to the enhanced mechanical properties, those were reinforced with carbon nanotubes and micrometer-sized silica particles. To disperse the filler in matrix relatively simple physical process, specimens were fabricated using shear mixing and sonication. Tensile strength, coefficients of thermal expansion and thermal conductivity of the specimens were measured with varied contents of the two fillers. The mechanical and thermal properties were also discussed, and the experimental results of thermal expansion related to the thermal stability of the specimens were compared with those from several micromechanics models. The hybrid composites specimens incorporating 0.6 wt% of carbon nanotubes and 50 wt% of silica particles showed better mechanical properties than the others with increase in tensile strength up to 11%, with respect to those of the baseline specimens. As the silica contents were increased the thermal expansion was reduced down to 36%, and the thermal stability was improved with the decreased thermal deformation. Thermal conductivity of the epoxy composite specimens incorporating 50 wt% of silica particles was enhanced, which demonstrate improvement of 72%. The mechanical and thermal properties of the hybrid composites specimens incorporating the two fillers were improved simultaneously.

Comparative Study of Physical Dispersion Method on Properties of Polystyrene/Multi-walled Carbon Nanotube Nanocomposites (폴리스티렌/다중벽 탄소나노튜브 나노복합재료의 물리적 분산 방법에 따른 물성)

  • Kang, Myung Hwan;Yeom, Hyo Yeol;Na, Hyo Yeol;Lee, Seong Jae
    • Polymer(Korea)
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    • v.37 no.4
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    • pp.526-532
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    • 2013
  • The effect of CNT dispersion method on rheological and electrical properties of polystyrene/carbon nanotube (PS/CNT) nanocomposites via latex technology was compared. The nanocomposites were prepared through freeze-drying the dispersed suspension comprised of CNTs and PS particles. In this study, physical dispersion method, either sodium dodecylsulfate (SDS) addition or polyvinyl pyrrolidone (PVP) wrapping, was employed to prevent the deterioration of intrinsic properties of CNT caused by chemical modification. The physical method applied to latex technology was very effective in CNT dispersion. With SDS addition, the enhancement of rheological properties was low compared to PVP wrapping because the properties of matrix were deteriorated due to the incorporation of low molecular weight SDS. The electrical percolation threshold of PS/SDS-stabilized CNT and PS/PVP-wrapped CNT nanocomposites was 0.23 and 0.90 wt%, respectively. The enhancement of electrical conductivity was low in the case of PVP wrapping because the non-conducting PVPs wrapped around CNT restricted the electrical connection between CNTs.

A Study on the Mechanical Properties and Microstructures fabricating sheet of Magnesium based Alloy (AZ3l) (마그네슘 합금(AZ31) 판재의 기계적 특성 및 미세조직 연구)

  • 송재완;김창원;한정환
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.25-25
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    • 2003
  • 마그네슘 합금은 결정구조가 HCP구조로 슬립면이 제한되어있어 상온에서의 가공이 용이하지 않다. 따라서 최근 마그네슘 합금의 미세 조직을 제어하기 위해 많은 연구가 수행되어 왔다. 본 연구에서는 구조용 재료 및 기능성 재료로 기대되는 마그네슘 합금(AZ3l)을 이용하여 주조로부터 압출·압연 과정으로의 연속적인 판재 성형공정을 실행하였다. 모든 공정에 대한 전형적인 기계적 특성을 평가하기 위하여 각 공정에서 재료의 인장실험을 실시하였으며 각 공정 후에 향상된 기계적 특성들을 규명하기 위하여 경도시험을 실시하였다 또한 각 공정에서의 대표적인 미세 조직을 관찰하여 결정립 미세화에 따른 기계적 물성의 향상을 확인하였다. 주조재, 압출판재, 압연판재의 인장강도는 189.3㎫, 257.9㎫ 그리고 234.㎫로 증가하였다가 다소 감소하지만, 연신율은 상대적으로 16.26%, 24.99% 그리고 27.16%의 50%에 가까운 주목할만한 증가를 나타낸다. 인장실험의 실험결과로부터 얻어진 가공경화지수로부터 대상 재료인 마그네슘 합금(AZ3l)에 대하여 DRX의 거동을 예측할 수 있었으며, 압출후 압연 판재의 경우 연한 재결정 조직으로 인하여 연신율의 대폭적인 증가를 확인 할 수 있었다.

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Dispersion and property evaluation of nanocomposites by aspect ratio of MWCNT (다중벽 탄소나노튜브 형상비에 따른 나노복합재료 분산 및 물성 평가)

  • Jang, Jung-Hoon;Yi, Jin-Woo;Lee, Won-Oh;Lee, Hak-Gu;Um, Moon-Kwang;Kim, Jin-Bong;Byun, Joon-Hyung
    • Composites Research
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    • v.23 no.3
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    • pp.58-63
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    • 2010
  • Tensile and flexural properties and electrical conductivity of MWCNT/epoxy composites with different aspect ratios of MWCNTs were compared. The MWCNT/epoxy mixtures were prepared by mechanical dispersion methods using a homomixer and a three-roll mill, and then composite samples were fabricated by compression molding process. The fractured surfaces of the samples were observed by SEM in order to evaluate the degree of dispersion of MWCNTs. The addition of MWCNTs into epoxy resin improved its tensile strength by 7.0% while its flexural strength increased slightly as compared with the one without MWCNTs. In the case of MWCNTs having highest aspect ratio, the mechanical properties of the composites were decreased. When the contents of CM-95 MWCNTs were varied, maximum of tensile and flexural strengths occurred at 1wt% and 0.5wt%, respectively. From the higher contents than these, tensile and flexural strengths of the composites decreased. Electrical conductivities of in-plane and thought-the-thickness directions of MWCNT/epoxy composites were measured using a two-point probe method. They increased with the increase of the aspect ratios and concentrations of MWCNTs in the epoxy matrix.

Warpage Improvement of PCB with Material Properties Variation of Core (코어 물성 변화에 따른 인쇄회로기판의 warpage 개선)

  • Yoon Il-Soung
    • Journal of the Microelectronics and Packaging Society
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    • v.13 no.2 s.39
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    • pp.1-7
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    • 2006
  • In this paper, warpage magnitude and shape of printed-circuit board in case that properties of core and thickness of solder resist are varied are investigated. The cause of warpage is coefficient of thermal expansion differences of stacked materials. Therefore, we need small difference of coefficient of thermal expansion that laminated material, and need to decrease asymmetric of top side and bottom side in structure shape. Also, we can control occurrence of warpage heightening hardness of core in laminated material. Composite material that make core are exploited in connection with the structural bending twisting coupling resulting from directional properties of fiber reinforced composite materials and from ply stacking sequence. If we use such characteristic, we can control warpage with change of material properties. In this paper, warpage of two layer stacked chip scale package is investigated, and evaluate improvement result using an experiment and finite element method tool.

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Evaluation on Laboratory Moisture Damage Characteristics of the Asphalt Mixtures using Indirect Tensile Test (간접인장시험을 이용한 아스팔트 혼합물의 실내 수분손상 특성 평가)

  • Hwang, Sung Do;Rhee, Suk Keun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.2D
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    • pp.243-248
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    • 2008
  • Moisture damage of asphalt pavements can usually occur because of the loss of adhesion and cohesion between the asphalt binder and aggregate in the asphalt mixture due to presence of water. And this is one of the causes that is effect on the main distress of asphalt pavement. The objective of this study is to find out moisture damage characteristics of asphalt pavement. Effects of this study changes of the material properties and resistance characteristics of moisture damage on the asphalt mixtures under various temperatures and repeated immersion using indirect tensile test and modify Lottman test were evaluated during this study. The asphalt mixtures were produced using straight asphalt binder, SBS modified asphalt binder and aggregates. The material properties (resilient modulus, indirect tensile strength, failure energy and $DCSE_f$) of the asphalt mixtures were generally decreased with increasing to moisture damage caused by the number of repeated immersion. The decrease ratios of material properties by repeated immersion on SBS modified asphalt mixtures were lower than those of straight asphalt mixtures at all three test temperatures. As a conclusion, current criterion for evaluation moisture damage of asphalt mixtures is difficult for using distinction standard because of the limited evaluation criterion with one time immersion and single material property. Based on this research, to evaluate long term moisture damage on asphalt mixtures, material property tests of various kinds with repeated immersion test are considered.

Effects of PZT Powder on Vibration and Compression Properties of Ti Powder/Polymer Concrete Composites (PZT 파우더 첨가에 따른 티타늄 파우더/폴리머 콘크리트 복합재료의 진동 특성 및 압축 물성 분석)

  • Park, Jaehyun;Kim, Seok-Ryong;Kim, Kyoung-Soo;Kim, Geon;Kim, Seok-Ho;Lee, Beom-Joo;Jeong, Anmok;An, Jonguk;Kim, Seon Ju;Lee, Si-Maek;Yoo, Hyeong-Min
    • Composites Research
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    • v.35 no.3
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    • pp.134-138
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    • 2022
  • In this study, Ti powder/Polymer concrete composites were processed by adding the PZT powder, one of the piezoelectric materials, to improve the vibration damping effect of Polymer concrete. Ti powder was added at a constant ratio in order to maximize the vibration damping effect using the piezoelectric effect. Three types of composite material specimens were prepared: a specimen without PZT powder, specimens with 2.5 wt% and 5 wt% of PZT powder. The vibration characteristics and compression properties were analyzed for all specimens. As a result, it was confirmed that as the addition ratio of PZT powder increased, the Inertance value at the resonant frequency decreased due to the piezoelectric effect when the vibration generated from Ti powder/polymer concrete was transmitted. Especially, the Inertance value was decreased by about 19.3% compared to the specimen without PZT at the resonant frequency. The change in acceleration with time also significantly decreased as PZT powder was added, confirming the effect of PZT addition. In addition, through the compression strength test, it was found that the degree of deterioration in compression properties due to the addition of PZT up to 5 wt% was insignificant, and it was confirmed that the powder was evenly dispersed in the composites through the cross-sectional analysis of the specimen.

Development of Concrete-Polymer Composite(II) -Physical Properties of Polymer(Resin) Concrete- (콘크리트-폴리머 복합재료 개발(II) -폴리머(레진) 콘크리트의 물성-)

  • Hwang, Eui-Hwan;Hwang, Taek-Sung;Kil, Deog-Soo
    • Applied Chemistry for Engineering
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    • v.10 no.7
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    • pp.1066-1072
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    • 1999
  • The physical properties of polymer concrete were investigated for development of high-performance construction materials. Various specimens of polymer concrete were prepared using unsaturated polyester resin as the polymer-binder with the various dosage of calcium carbonate as microfiller (5~20 wt %) and fine aggregate(10~50 wt %). For the evaluation of the physical properties of polymer concretes, tests such as compressive strength, flexural strength, water absorption test, hot water immersion test, acid resistance test and pore size distribution analysis were conducted. As a result, it is concluded that compressive and flexural strengths of polymer concretes increased up to 4 times than those of conventional cement concrete. Whereas the compressive and flexural strengths of polymer concretes tested after hot water immersion, compared with those of polymer concretes tested before hot water immersion, decreased about 67%, 47%, respectively. By hot water immersion, total pore volume and porosity(%) of polymer concretes were remarkable increased due to decomposition of polymer binder. And also, it is showed that water absorption(%) and weight loss(%) of polymer concrete specimens by acid immersion, compared with those of ordinary portland cement concrete, decreased about 1/100, 1/27, respectively.

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