• Title/Summary/Keyword: 재료시험기

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Development of Lightweight Auger Planting for Strengthen of Screw Shaft (스크류 축이 보강된 경량식혈기 개발)

  • Kim, J.H.;Kim, K.D.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.62-62
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    • 2017
  • 모터와 스크류를 이용한 경량 식혈기를 처음으로 개발함에 따라 실제 산림의 식재 시험에서 발생될 수 있는 것은 감속기와 스크류의 연결부분의 파괴이다. 이 감속기 축의 파괴는 토양내부의 큰 자갈로 인해 스크류가 낄 경우 식재봉을 좌우로 흔들게 되면 가장 취약한 부분인 스크류와 감속기의 연결부위에 가장 강한 모멘트가 걸리게 된다. 물론 작업자의 부주위가 원인이기도 하지만 감속기(K6G30C. Korea)의 축 지름이 8mm이므로 식재봉을 좌우로 흔들면 굽힘파괴가 일어날 가능성이 높다. 감속기의 축이 파괴가 되지 않게 하는 방법은 재료의 강도가 높은 새로운 감속기를 찾은 일과 기존 감속기의 축을 굽힘응력에 안전하게 대응할 수 있게 설계를 하는 방법이 있다. 본 연구에서는 전자에 대한 조사와 동시에 후자에 대한 설계와 제작을 수행하여 기 제작된 경량식혈기와 비교 분석하였다. 스크류 축의 굽힘응력에 대한 대응 방법으로 감속기 축의 보강방법은 감속기 축에 식재봉으로 부터 굽힘응력이 직접 전달되지 않게 하기 위해 모터 하우징의 하부 위치에 감속기 축을 감싸는 Radial Bearing을 결합하였다. 그리고 스크류의 축은 상단의 지름을 크게 키운 상태로 감속기의 축에 연결하는 방법으로 설계하였다. 이때 식혈봉으로 부터 걸리는 모멘트는 스크류의 상단 지름에 걸리게 되는데 상단부는 모터 하우징의 하단과 단단하게 결합함으로써 감속기 축을 보호하게 되고 또한 감속기 축의 길이에서 Bearing과 스크류 상단부 큰 지름이 각각 반반씩 보호하는 형태로 설계하였다. 이와 같이 감속기의 축을 보강한 경우 종전의 식혈기보다 무게가 무거워지게 된다. 즉, 1차 식혈기 무게는 3.38kgf, 2차 시작기는 3.28kgf, 축 강도가 보강된 3차 시작기는 무게가 3.87kgf로 증가되었다. 따라서 종전보가 약 600g 증가되어 다소 무거운 느낌이 들었다. 여기서 리듐 폴리머 배터리와 가방의 무게 3.23kgf를 부가하면 1차, 2차, 3차 시작기의 무게는 각각 6.61kgf, 6.51kgf, 7.1kgf로 나타났다. 따라서 굽힘응력에 대한 보강의 방안으로 설계된 무게 과다가 현장 시험에서 작업자의 피로도 증가와 작업의 비효율성이 예상되어 포트묘의 현장 식재시에 이에 대한 평가를 수행하여 비교 분석할 예정이다.

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Preparation and Characterization of Vapor-Grown Carbon Nanofibers-Reinforced Polyimide Composites by in-situ Polymerization (In-situ 중합법에 의한 기상성장 탄소나노섬유/폴리이미드 복합재료의 제조 및 물성)

  • Park, Soo-Jin;Lee, Eun-Jung;Lee, Jae-Rock;Won, Ho-Youn;Moon, Doo-Kyung
    • Polymer(Korea)
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    • v.31 no.2
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    • pp.117-122
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    • 2007
  • In this work, the mechanical and electrical properties, and thermal stability of vapor-grown carbon nanofibers/polyimide (VGCNFs/PI) composite film synthesized by in-situ polymerization were investigated in terms of tensile properties, volume resistivity and thermogravimetric analysis (TGA), respectively. From the results, the addition of VGCNFs with a certain amount into polyimide led to obvious improvement in tensile strength. The volume resistivity of the films was decreased with increasing the VGCNFs content and the electrical percolation threshold appeared between 1 and 3 wt% of VGCNFs content, which was probably caused by the formation of interconnective structures among the VGCNFs in a composite system. The thermal stability of the film was higher than that of pure PI one. This result indicated that the crosslinking of VGCNFs/PI Composites was enhanced by well-distribution of YGCNFs in PI resin, resulting in the increase of the thermal stability of the resulting composites.

Electrochemical Combined-Stress Degradation Test and Failure Mechanisms of EPDM Rubber for Automotive Radiator Hoses (자동차 냉각기 호스용 EPDM 고무의 전기화학적 복합노화시험 및 고장메커니즘)

  • Kwak, Seung Bum;Choi, Nak Sam;Shin, Sei Moon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.1
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    • pp.1-8
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    • 2013
  • Coolant rubber hoses for automotive radiators can degrade under thermal and mechanical loadings and thus fail owing to the influences of locally formed electricity. In this study, an advanced test method was developed to simulate the failure of a rubber hose. The aging behavior of carbon-black-filled ethylene-propylene diene monomer (EPDM) rubber used as a radiator hose material under a combination of electrochemical stresses and tensile strain was analyzed. The changing behaviors of the current and the resistance as a function of the aging time were analyzed in consideration of the tensile strain, voltage, and aging temperature. Sectioned specimens clarified the failure mechanisms of the aged skin layer under the combined electrochemical stresses.

Manufacture and Mechanical Properties of Carbon Nanofiber Reinforced Hybrid Composites (탄소나노섬유가 강화된 하이브리드 복합재료의 제조 및 기계적 특성)

  • Chung Sang-Su;Park Ji-Sang;Kim Tae-Wook;Kong Jin-Woo
    • Composites Research
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    • v.18 no.3
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    • pp.1-6
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    • 2005
  • Carbon nanofiber exhibits superior and of ien unique characteristics of mechanical, electrical, chemical and thermal properties. Despite of the excellent properties of carbon nanofiber, the properties of carbon nanofiber filled polymer composites were not increased largely. The reason is that it is still difficult to ensure the uniform dispersion of carbon nanofiber in a polymer matrix. In this study, for improvement of the mechanical properties of composites, carbon nanofiber reinforced hybrid composites was investigated. For the dispersion of carbon nanofiber. solution blending method using ultrasonic was used. Dispersion of carbon nanoifiber was observed by scanning electron microscope (SEH). Mechanical properties were measured by universal testing machine(UTM).

Evaluation of physical properties of polycarbonate temporary restoration materials (폴리카보네이트 임시수복재료의 물성 평가)

  • Kim, Gwang-Yun;Kwak, Young-Hun;Kim, Hee-Jung
    • Journal of Dental Rehabilitation and Applied Science
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    • v.36 no.3
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    • pp.168-175
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    • 2020
  • Purpose: The purpose is to test and evaluate the physical properties of commonly used temporary restoration materials and newly emerged materials. Materials and Methods: Four groups of polymer materials were evaluated: Polymethyl methacrylate (PMMA) 2 groups, Polyetheretherketone (PEEK), Polycarbonate. Four physical properties were tested: surface hardness, bending strength, abrasion resistance during wear, wear behavior. The 3-axis bending strength and Vickers hardness test were measured using a universal testing machines respectively. The microstructure was observed with a scanning electron microscope and weight comparison was evaluated after 100,000 chewing tests using a chewing simulator. Kruskal wallis test was performed to evaluate statistical significance. Results: The four groups showed the highest flexural strength and Vickers hardness of PEEK, followed by PC, PMMA-H, PMMA-T. Microstructure observation also showed the least surface roughness in the PEEK group, followed by PC, PMMA-H, PMMA-T. Conclusion: PC is considered to have sufficient mechanical properties that can be applied to the manufacture of temporary teeth. However, further studies, such as biocompatibility, are considered to be necessary for practical clinical applications.

Concentration Effect of Silane Coupling Agents with Chloropropyl End Group on the Interfacial Characteristics of Glass/Nylon 6 Composites (유리섬유/나일론 6 복합재료의 계면특성에 미치는 Chloropropyl 말단기를 가진 실란결합체 농도의 영향)

  • Cho, Donghwan;Yun, Suk Hyang;Bang, Dae-Suk;Kim, Junkyung;Lim, Soonho;Park, Min
    • Journal of Adhesion and Interface
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    • v.5 no.1
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    • pp.21-28
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    • 2004
  • In this work, glass fiber/nylon 6 and woven glass fiber/nylon 6 composites have been fabricated using glass fiber reinforcements sized with 3-chloropropyltrimethoxysilane(CTMS) having a chloropropyl organo-functional group in the molecular chain end. The interfacial shear strength of glass fiber/nylon 6 composite was measured using a single fiber microbonding test and the interlaminar shear strength and the storage modulus of woven glass fabric/nylon 6 composites were measured using a short-warn shear test and a dynamic mechanical analysis, respectively, informing the effect of the concentration of CTMS on the properties. With increasing CTMS concentration, the interfacial properties of the composites were improved. The results on the interfacial shear strength, interlaminar shear strength, interlaminar failure pattern, and storage modulus with varying the CTMS concentration agree with each other.

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Study on the Influence of Fungi for Thermal Protective Cork-based Exterior Insulator (열방호용 코르크계 외부 인슈레이션 재료의 곰팡이 영향 연구)

  • Chung, Sang Ki;Park, Hee Moon;Kang, Eun Hye;Kim, Hyung Geun;Kim, Yun Chul;Park, Young Chul;Park, Byeong Yeol;Choi, Dong Hyun;Lee, Seung Goo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.933-935
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    • 2017
  • This paper deals with the influence of fungi for the thermal protective cork-based exterior insulator which protect a missile system from aerodynamic loads and heating during flight of missile. We consider the adhesion of cork-based composite on the composite motor case which fabricated by filament winding process. We also consider the importance of the requirement analysis for effective, successful system development under given system conditions. In order to develop the basic requirement analysis for the thermal protective cork-based exterior insulator, an experimental requirement analysis was accomplished, and some experimental comparing results, the study for preventing fungi are presented.

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A Study on Strength Evaluation of Adhesive Joints(1st Report, Stress Analysis and Fracture Strength of Adhesive Single-Lap Joint) (접착이음의 강도평가에 관한 연구 (제1보 겹치기 접착이음의 응력해석과 파괴강도))

  • 정남용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.4
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    • pp.667-674
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    • 1992
  • Recently advantages in composite and light weight material technique have led to the increased use of structural adhesives in various industries. In spite of such wide application of the adhesive joints, the evaluation method of fracture strength and design methodology of them, have not been established. In this study finite element method, theoretical and experimental analyses were investigated according to changes of lap length and adhesive for adhesive single-lap joint. As the results, the strength evaluation of adhesive joint by conventional nominal stress, was pointed out inadequate strength evaluation and design method regardless stress singularity, stress distribution and crack propagation in its adhesive layer. Also, it was examined the problems to apply fracture mechanics by means of static and fatigue test.

Installation Damage Reduction Factor for Geosynthetics Reinforcements Based on Various Full-Scale Field Installation Tests (다양한 현장내시공성시험에 근거한 토목섬유 보강재의 시공성 감소계수 평가)

  • Cho, Sam-Deok;Lee, Kwang-Wu
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.4
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    • pp.225-238
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    • 2018
  • In this paper, to investigate the influence of installation damage, a variety of full-scale field installation tests with 15 geosynthetics reinforcements and fill materials of various grain size distribution have been performed. The full-scale field installation test was conducted with reference to the FHWA (2009) guidelines. The tensile strength tests were performed by sampling up to 20 specimens randomly from the excavated geosynthetics reinforcements after compaction of fill material, and the degree of decrease in tensile strength of reinforcements due to compaction was analyzed based on the experiment results. It was found that the degree of tensile strength reduction of geosynthetics reinforcements due to the compaction of fill material is greatly influenced by the type of reinforcement and the maximum diameter of fill material. In addition, it was found that the strength reduction ratio of PET geogrid (PVC coating) with relatively small stiffness was greatest, and that the larger the maximum grain size of the fill material, the greater the strength reduction ratio. And also, a more reasonable evaluation method for the installation damage reduction factor of geosynthetics reinforcements is proposed based on the results of full-scale field installation tests in present study and the existing test results.

우주환경하의 위성부품용 압전체 활용에 관한 연구

  • Lee, Sang-Hun;Jo, Hyeok-Jin;Park, Seong-Uk;Seo, Hui-Jun;Mun, Gwi-Won
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.08a
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    • pp.131-131
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    • 2012
  • 압전재료는 그 특성상 항공우주분야에서 활용범위가 넓어지고 있는데, 특히 진동제어 분야에 널리 이용되고 있다. 최근에는 위성카메라의 영상 품질개선을 위한 구동기(actuator) 연구도 진행 중이다. 그러나 위성체가 작동하는 우주환경인 고진공상태에서는 각 부품에서 발생할 수 있는 outgassing으로 인해 위성체가 오염되어 위성임무 실패를 초래할 수도 있다. 따라서 지상에서 위성체 부품에 대해 고온($60^{\circ}C$)과 고진공(5.0 E-03 Pa 이하)의 상태를 모사하여 오염물질을 제거함으로써 outgassing 발생을 막고, 오염근원을 검출할 수 있는 bacuum bake-out 시험이 필요수적이다. 압전체의 위성부품 활용성 연구를 위하여 bake-out 챔버를 이용하여 오염측정에 관한 연구를 수행하였다. Vacuum bake-out 시험시에는 TQCM을 사용하여 발생하는 오염물질의 방출률을 측정한다. 아울러, 압전체에 대한 시험 전후의 압전특성을 비교 분석하여 진공 및 온도 환경하에서의 특성 변화를 관찰하였다.

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