• 제목/요약/키워드: 자전연소합성법

검색결과 48건 처리시간 0.022초

자전연소합성법에 의한 TiB2 분말의 제조에 있어 반응성에 대한 반응변수의 고찰 (The Investigation of Reaction Parameters on the Reactivity in the Preparation of TiB2 by SHS)

  • 신창윤;박영철;이혁희;;원창환
    • 한국세라믹학회지
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    • 제43권1호
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    • pp.16-21
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    • 2006
  • The preparation of $TiB_2$ by SHS in $B_2O_3-Mg-TiO_2$ system was investigated in this study. In the preparation of $TiB_2$, the effect on reactivity and reaction products of the initial pressure of inert gas in reactor, the content of Mg and $TiO_2$ in mixture was investigated. The minimum initial pressure of inert gas in reactor for SHS reaction in this system was 5atm, and as the pressure increased, the concentration of unreacted Mg decreased and combustion temperature increased. At the initial inert gas pressure in reactor of 50atm, the optimum composition for the preparation of pure $TiB_2$ was $B_2O_3+5Mg+TiO_2$. The $TiB_2$ synthesized in this condition had an irregular shape and the particle size of $1\~3{\mu}m$.

자전연소합성법에 의한 FeB 분말의 제조 (Preparation of FeB by SHS (Self Propagating High Temperature Synthesis))

  • 신창윤;원창환
    • 한국세라믹학회지
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    • 제45권7호
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    • pp.418-422
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    • 2008
  • The preparation of FeB by SHS in $B_2O_3-Mg-Fe-Fe_3O_4$ system was investigated in this study. In the preparation of FeB, the effects of the initial pressure of inert gas in reactor, the content of Mg and $Fe_3O_4$ in mixture on the reactivity and reaction products was investigated. The minimum initial pressure of inert gas in reactor for SHS reaction in this system was 25 atm, and as the pressure increased, the concentration of unreacted Mg decreased and combustion temperature increased. At the initial inert gas pressure in reactor of 25 atm, the optimum composition for the preparation of pure FeB was $1.5B_2O_3$+3.43Mg+ 1.7Fe+$0.1Fe_3O_4$. The FeB synthesized in this condition had an irregular shape and the particle size of $5\;{\mu}m$.

자전연소합성법에 의해 제조된 BaTiO3 분말의 소결특성에 미치는 첨가제의 영향 (The Effect of Adittives on the Sintering Properties of Barium Titanate Powder Prepared by Self-propagating High-temperature Synthesis)

  • 임성재;신창윤;원형일;원창환
    • 한국분말재료학회지
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    • 제13권2호
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    • pp.129-137
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    • 2006
  • In this study, high purity fine $BaTiO_3$ powders were prepared by SHS (Self-propagating High-temperature Synthesis). We would examinate the study of sintering properties and characteristics as a function of temperature with various additives (binder, sintering agent). In separately binder addition, the green and sintered density of specimen were increased as binder content increases. The increased porosity resulted in fine grain size due to the inhibition of grain boundary moving. The $Al_{2}O_{3},\;TiO_{2}$ and MgO playa role of increasing dielectric constants at room temperature. These values were decreased at curie temperature. In case of $SiO_2$, the Curie temperature was decreased. In this study, a high dielectric ceramic capacitor material with temperature stability was synthesized by using various additives.

자전연소합성법을 이용한 Cr 분말 제조시 산세조건에 따른 물성평가 (Effect of Acid Leaching Conditions on the Properties of Cr Powder Produced by Self-propagating High-temperature Synthesis)

  • 이용관;조영우;최신영;허성규;주원;박경태;이미혜;심재진
    • 한국분말재료학회지
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    • 제30권3호
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    • pp.233-241
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    • 2023
  • In this study, we evaluated the effects of acid leaching on the properties of Cr powder synthesized using self-propagating high-temperature synthesis (SHS). Cr powder was synthesized from a mixture of Cr2O3 and magnesium (Mg) powders using the SHS Process, and the byproducts after the reaction were removed using acid leaching. The properties of the recovered Cr powder were analyzed via X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), particle size analysis (PSA), and oxygen content analysis. The results show that perfect selective leaching of Cr is challenging because of various factors such as incomplete reaction, reaction kinetics, the presence of impurities, and incompatibility between the acid and metal mixture. Therefore, this study provides essential information on the properties under acidic conditions during the production of high-quality Cr powder using a self-propagating high-temperature synthesis method.

자전 연소 합성법에 의한 고순도 실리콘 분말제조 (Preparation of High Purity Si Powder by SHS)

  • 신창윤;민현홍;윤기석;원창환
    • 한국세라믹학회지
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    • 제44권2호
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    • pp.93-97
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    • 2007
  • High purity Si powder was prepared in the system of $SiO_2-Mg$ combustion reaction. Various conditions of combustion reaction and leaching were investigated. As the particle size of Mg decreased and the compaction pressure increased the quantity of the unreacted power was decreased. In the acid leaching of MgO, increasing particle size, reaction temperature, rotating speed and reaction time made leaching effect low. Final Si powder produced by combustion and leaching reaction, has a high purity of 99.9% with irregular shape.

자전연소합성법에 의한 ZrB2 세라믹분말합성 및 NaCl의 영향 (Preparation of ZrB2 by Self-propagating Synthesis and Its Characteristics)

  • 김진성;;원창환
    • 한국재료학회지
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    • 제24권5호
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    • pp.255-258
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    • 2014
  • Zirconium boride is an artificial or which is rarely found in the nature. $ZrB_2$ is popular in the hard material industry because it has a high melting point, excellent mechanical properties and chemical stability. There are two known methods to synthesize $ZrB_2$. The first involves direct reaction between Zr and B, and the second is by reduction of the metal halogen. However, these two methods are known to be unsuitable for mass production. SHS(Self-propagating High-temperature Synthesis) is an efficient and economic method for synthesizing hard materials because it uses exothermic reactions. In this study, $ZrB_2$ was successfully synthesized by subjecting $ZrO_2$, Mg and $B_2O_3$ to SHS. Because of the high combustion temperature and rapid combustion, in conjunction with the stoichiometric ratio of $ZrO_2$, Mg and $B_2O_3$; single phase $ZrB_2$ was not synthesized. In order to solve the temperature problem, Mg and NaCl additives were investigated as diluents. From the experiments it was found that both diluents effectively stabilized the reaction and combustion regime. The final product, made under optimum conditions, was single-phase $ZrB_2$ of $0.1-0.9{\mu}m$ particle size.

자전연소 합성법을 통한 BaMgAl10O17:Eu2+ PDP용 청색형광체의 합성과 특성 (Synthesis and Characteristic of BaMgAl10O17:Eu2+ Phosphor by SHS)

  • 이종은;김병범;박영철;원창환
    • 한국재료학회지
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    • 제14권12호
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    • pp.885-888
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    • 2004
  • $BaMgAl_{10}O_{17}:Eu^{2+}$ for PDP blue phosphor was synthesized using SHS(Self-propagating High temperature Synthesis) method. While Al metal powder was oxidized in this combustion, $Eu_{2}O_3$ was reduced to Eu2+. Therefore the mole ratio of $Al/Al_{2}O_3$ is one of the most important variable of the reaction. When $Al/Al_{2}O_3$ is 2.5/3.75, it has not only appropriate temperature and reaction velocity, but also excellent luminescent property. The sample synthesized in this system has similar characteristics comparing to sample using conventional solid-state reaction.

자전연소 합성법을 이용한 Zn2SiO4:Mn2+ 형광체 합성시 Zn 및 Mn의 영향 (Effect of Zn and Mn on the Synthesis of Zn2SiO4:Mn2+ Phosphor by SHS)

  • 이종은;김병범;이혁희;원창환
    • 한국재료학회지
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    • 제14권12호
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    • pp.889-892
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    • 2004
  • The synthesis of $Zn_{2}SiO_4:Mn^{2+}$ for PDP green phosphor by SHS(Self-propagating High temperature Synthesis method) was studied. The precursors were well mixed and cold compacted. And then, the green pellet was synthesized at high temperature through self-propagating high temperature zone. Because this reaction uses the heat resulted from the oxidation of Zn metal powder in this system, Zn/ZnO mole ratio is one of the most important reaction variable. Throughout several experiments, the optimal condition of Zn/ZnO mole ratio and Mn concentration are 1.2/0.8 and 0.05mo1e, respectively.

자전연소 합성법을 이용한 W-B 화합물 합성 및 조건 변수의 영향 (Synthesis of Tungsten Boride using SHS(Self-propagating High-temperature Synthesis) and Effect of Its Parameters)

  • 최상훈;;원창환
    • 한국재료학회지
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    • 제24권5호
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    • pp.249-254
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    • 2014
  • Due to their unique properties, tungsten borides are good candidates for the industrial applications where certain features such as high hardness, chemical inertness, resistance to high temperatures, thermal shock and corrosion. In this study, conditions were investigated for producing tungsten boride powder from tungsten oxide($WO_3$) by self-propagating high-temperature synthesis (SHS) followed by HCl leaching techniques. In the first stage of the study, the exothermicity of the $WO_3$-Mg reaction was investigated by computer simulation. Based on the simulation experimental study was conducted and the SHS products consisting of borides and other compounds were obtained starting with different initial molar ratios of $WO_3$, Mg and $B_2O_3$. It was found that $WO_3$, Mg and $B_2O_3$ reaction system produced high combustion temperature and radical reaction so that diffusion between W and B was not properly occurred. Addition of NaCl and replacement of $B_2O_3$ with B successfully solved the diffusion problem. From the optimum condition tungsten boride($W_2B$ and WB) powders which has 0.1~0.9 um particle size were synthesized.

자전 연소 전구체로 합성한 나노 크기 경/연 복합페라이트의 자기 특성 (Magnetic Properties of Hard/Soft Nanocomposite Ferrite Synthesized by Self-Combustion Precursors)

  • 오영우;안종견
    • 마이크로전자및패키징학회지
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    • 제22권3호
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    • pp.45-50
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    • 2015
  • Glycine-nitrate와 citric acid를 이용하여 단상의 Ni-Zn ferrite, Ba-ferrite 나노입자와 두 나노복합체 ferrite의 전구체를 제조하고 이를 열처리하여 XRD 및 FT-IR로 각각의 상 분석을, SEM으로 분말의 형상과 크기를, VSM으로 자기적 특성과 합성된 나노복합체 ferrite에서의 exchange-coupling 상호작용을 확인하였다. XRD 분석 결과, 자전 연소법으로 얻은 전구체로 단상의 Ni-Zn ferrite와 Ba-ferrite 나노 입자 및 $BaFe_{12}O_{19}/Ni_{0.5}Zn_{0.5}Fe_2O_4$ 나노복합체 페라이트가 합성되었으며, 나노복합체에는 $BaFe_{12}O_{19}$$Ni_{0.5}Zn_{0.5}Fe_2O_4$가 잘 분포되어 있어 경자성과 연자성이 공존하고 있음을 확인하였고, 나노복합체 페라이트의 히스테리시스 곡선의 형상을 통해 경자성과 연자성 사이에 exchange-copuling이 잘 이루어졌음을 확인할 수 있었다. VSM으로 측정한 나노복합체의 경우. GNP로 제조한 precursor를 $900^{\circ}C$에서 하소한 $BaFe_{12}O_{19}/Ni_{0.5}Zn_{0.5}Fe_2O_4$ 나노복합체는 포화자화 81.69 emu/g, 잔류자화 38 emu/g, 보자력 2598.48G를 나타내었다. $Ni_{0.5}Zn_{0.5}Fe_2O_4/BaFe_{12}O_{19}$ 복합체에서 $BaFe_{12}O_{19}$의 무게비가 증가 할수록 보자력은 증가하였고, 포화자화값과 잔류자화 값은 감소하였다.