• Proceedings of the Optical Society of Korea Conference
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• 2006.02a
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• pp.207-208
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• 2006

• Korean Journal of Optics and Photonics
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• v.25 no.5
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• pp.273-278
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• 2014

We present an algorithm for surface reconstruction from the second-derivative data for free-form aspherics, which uses a subaperture scanning system that measures the local surface profile and determines the three second-derivative values at those local sampling points across the free-form surface. The three second-derivative data were integrated to get a map of x- and y-slopes, which went through a second Southwell integration step to reconstruct the surface profile. A synthetic free-form surface 200 mm in diameter was simulated. The simulation results show that the reconstruction error is 19 nm RMS residual difference. Finally, the sensitivity to noise is diagnosed for second-derivative Gaussian random noise with a signal to noise ratio (SNR) of 16, the simulation results proving that the suggested method is robust to noise.

• Journal of the Korean Professional Engineers Association
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• v.27 no.3
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• pp.121-131
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• 1994

It is very difficult to partially describe the hull shape made up of 3-dimensional free form surface. With computerizing skill in ship design, the geometric modeling technique has been developed. In hull shape modeling, the blending technique has not yet been adapted to the hull shape surface has a variable curvature. By adapting the blend surface, small surface on drawing plane is to be softly blended with given hull surface and a projecting part. This study has adapted to the ship design one of the blending methods by which offsets data of the blend surface can be obtained by the input of blend radius on two base surfaces.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.15 no.1
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• pp.119-126
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• 2006

The finishing process of die requires the processing technique of a height efficiency and precision. Because the precision of die gives the quality of goods the influence directly. The hydro-static polishing device employs the hydro-static axis and is able to polish the structure of complex picture under the constant pressure and is got constant surface roughness at all polished plane. Therefore, In order to polish precision sculptured surface, it was used the hydro-static polishing device. Polishing device's polishing characteristic is estimated by polishing conditions which are size of abrasive, material of tools. And, because the surface quality of workpiece depends on polishing pattern which relates to motion of abrasive grain. The polishing characteristic according to polishing pattern was evaluated.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.12
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• pp.109-118
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• 1999

The objective of this research is to develop an effective inspection planning strategy for sculpture surfaces in OMM(On-Machine Measurement) process. As a first step, effective measuring point locations are determined to obtain optimum results for given sampling numbers. Two measuring point selection methods are suggested in this study based on newly proposed CAD/CAM/CAI integration concept: (1) by the prediction of cutting errors, (2) by considering cutter contact points to avoid the measurement errors caused by cusps. As a next step, the TSP(Traveling Salesman Problem)algorithm is applied to minimize the probe moving distance. Appropriate simulations and experiments are performed to verify the proposed inspection planning strategy in this study, and the results are analyzed.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.8
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• pp.108-115
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• 2002

In measuring step for reverse engineering of sculptured surfaces, computer vision system is used to simplify the complicated surface by boundary edge detection method that minimizes the measuring error. The measured data by Coordinate measuring machine is clouded data points of surfaces which is segmented surface using image process. In this research, the measured data is approximated as NURBS surfaces by new suggested algorithm. The position and number of control points, selection of parametric values and compensation of weight factors are proposed. Finally, surface model is simulated and improved resulting performance is obtained.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.8
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• pp.172-179
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• 2002

In this paper, an efficient reverse engineering method for free-formed surfaces is proposed based on the integration of a repetitive digitizing method and vision system. In recent reverse engineering process, the equi-interval digitization method is being used since the surface information is not known. If more accurate results are required, the number of measuring point should be increased appropriately. Thus, such measuring process tends to result in too dense data including useless information, and cause excessive measuring time. This problem can be improved by applying repetitive digitizing method and image process technique, which is proposed in this paper. The proposed methods are validated through appropriate simulation and experiments.

• The Bulletin of The Korean Astronomical Society
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• v.41 no.2
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• pp.36.3-37
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• 2016

ECS(Error Compensation Software)는 알루미늄 자유곡면 반사경의 형상정밀도를 향상시키기 위해 개발된 보정가공 소프트웨어이다. DTM(Diamond Turning Machine)을 이용한 가공공정에서 가공오차의 변화를 쉽게 확인하며 형상을 보정할 수 있도록 설계되었다. 보정가공 공정은 (1) 10차 다항식을 이용하여 표면을 설계한 후 DTM에 입력할 가공경로 계산, (2) DTM에 가공경로를 입력하여 가공, (3) 3차원 초정밀 형상측정 장비로 반사경의 가공오차 분석, (4) 가공오차를 보정하여 새로운 10차 다항식 설계, (5) 보정가공경로 계산 후 재가공으로 이루어진다. 그동안의 공정은 다항식의 설계, 가공경로 계산, 반사경의 가공오차 분석을 위해 다수의 프로그램들을 실행해야만 했다. 본 연구에서는 ECS가 알루미늄 자유곡면 반사경 제작을 위한 통합 보정가공 소프트웨어를 제공하여, 사용자가 작업을 효율적으로 수행하기를 기대한다.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.10 no.1
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• pp.78-87
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• 2001

This paper deals with the study on the cutting characteristics in ball-end milling process. First of all, the effects of the geometric cutting conditions such as the cutting speed, feedrates and the path interval on the surface integrity were evaluat-ed by the analytical and the experimental approaches. Secondly, the cutting mechanism model was developed to predict the cutting force accurately. It is possible for the proposed model to predict the shape error, estimate system stability and build the reliable adaptive control system. A large amount of experimental set are performed to show the validities of the proposed theories and to investigate the effect of cutting geometry such as rubbing effects, burr effects and etc.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.10
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• pp.172-181
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• 1999

The objective of this research is to develop a measurement error model for sculptured surfaces in On-Machine Measurement (OMM) process based on a closed-loop configuration. The geometric error model of each axis of a vertical CNC Machining center is derived using a 4${\times}$4 homogeneous transformation matrix. The ideal locations of a touch-type probe for the scupltured surface measurement are calculated from the parametric surface representation and X-, Y- directional geometric errors of the machine. Also, the actual coordinates of the probe are calculated by considering the pre-travel variation of a probe and Z-directional geometric errors. Then, the step-by-step measurement error analysis method is suggested based on a closed-loop configuration of the machining center including workpiece and probe errors. The simulation study shows the simplicity and effectiveness of the proposed error modeling strategy.