• Journal of the Korean Society for Precision Engineering
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• v.12 no.10
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• pp.5-17
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• 1995

기계가공(Machining)중에서 가장 기본적인 것이 선삭(Turning)작업이며, 이 가공은 선반(Lathe)에 의해서 행하여지고 있는 것은 다 아는 사실이다. 공작기계의 발달과 금속 절삭 원리(Principles of metal cutting)는 선반을 중심으로 약 일세기동안 꾸준히 발전해 오고 있으며, 수없이 쏟아져 나온 연구논문들의 대부분이 선반에 의한 가공과 그 공작기계에 의해서 이루어졌으며 앞으로도 계속 보통선반, CNC선반의 토대 위에서 이루어지리라고 보고 있다. 공작기계 중에서 CNC 선반의 발달 과정을 요약해보면 1960년대의 대량 생산시대에는 Programmable control 방식의 자동 터렛트(Turret) 선반이 개발되어 생산 공정이 비교적 간단한 양산 가공기로서 환영을 받게 되었다. 1970년대에 들어서면서 다품종소량생산이 중요시되었고, 그때 NC 선반시대가 시작되었다고 볼 수 있다. 현 싯점에서 볼 때 이것은 중품종중량생산 이라고 말할 수 있으며, Turret 선반의 NC화 즉, Multi-tool에 의한 선반의 복합가공이 가능해졌지만 Tooling에 문제가 발생하였다. 1980년에 들어서 각종 MC 들이 광범위하게 발달, 보급되는 경향에 따라서 NC 선반도 고능률화의 일환으로 고속화와 더불어 회전공구인 End mill. Drill. Tap 등의 복합가공이 가능한 복합선반이 차례로 개발되었고 선삭공구와 회전공구등의 자동공구교환(Automatic Tool. Changing. ATC)이 가능해지고 Y축 보정(Co-mpensation)기구를 부착한 대형 Turning center가 개발되어 보급되게 되었다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.11a
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• pp.349-350
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• 2008

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.19 no.3
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• pp.261-267
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• 2009

The spindle with a built-in motor can be used to simplify the structure of machine tool system, while the rotor has unbalance mass inevitably. Therefore, it is important to recognize the effect of unbalance mass. This paper presents analysis of dynamic behavior of a high speed spindle with a built-in motor. The spindle is supported by the angular contact ball bearings and the rotor is fixed at the middle of spindle. The spindle used in CNC automatic lathe has been investigated using combined methodologies of finite elements and transfer matrices. The Houbolt method is used for the integration of the system equations and the dynamic behavior of spindle is obtained considering unbalance mass of rotor. Results show that increasing rotational speed of spindle magnifies the whirl responses of spindle seriously. Also the whirl responses of spindle are affected by the other factors such as unbalance mass and bearing stiffness.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.5
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• pp.66-73
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• 2019

In this paper, we design a new automatic workpiece loading system for the loading and unloading of a workpiece for a CNC lathe. Conventional workpiece loading systems are bulky and require a large area when installed around a shelf. Therefore, an automatic loading system with small horizontal and vertical dimensions and a large loading capacity was designed. Structural analysis of the system was then carried out to assess the displacement and safety of the main components. Following this, the automatic loading system was manufactured according to the structural analysis results and conceptual design, and experiments characterizing the performance of the system were conducted. As a result, the automatic loading system was found to operate accurately and safely, meaning it can be used to load and unload workpieces for a CNC lathe.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.8
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• pp.80-85
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• 2021

This study is to evaluate the structural stability of heavy duty structure of the Complex CNC automatic lathe. The analysis conditions were analyzed by applying the weight and load of the part itself and then applying the weight of the upper assembly unit. As a result of the structural analysis, the values of stress and strain are small and safety factor is high, and as a result of the dynamic analysis, there will be no resonance outside the equipment driving area, so there will be no problem in equipment stability.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.21 no.7
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• pp.21-27
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• 2022

This study was conducted to evaluate the structural stability of a CNC automatic lathe structure and avoid resonance. The analysis conditions were analyzed by applying the weight of the upper assembly. From the structural analysis, the stress and deformation were low, and the safety factor was high. From the dynamic characteristic analysis, it was determined that resonance does not occur because the natural frequency is outside the driving range. The error between the dynamic characteristic analysis and vibration test results is very low; thus, the reliability of the analysis results can be secured.

• Journal of the Korean Society of Industry Convergence
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• v.3 no.1
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• pp.83-90
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• 2000

The purpose of this study is the development of CAM system which can machine and measure any shape by CNC lathe. The overall goal of the CAM system is to achieve the CNC lathe machining, from roughing through to final measuring, The hardware of the system comprises PC, CNC lathe and measuring tools. There are three steps in the CNC lathe machining and measuring, (1) geometric modeling by the shape patterns, (2) NC commands generation by the tool path compensated for tool nose radius, (3) machining and workpiece measuring on the lathe. It is developed a software package, with which we can conduct a micro CAM system in the PC without economical burden.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.222-222
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• 2004

국내를 비롯한 전 세계적으로 자동차의 고급화가 진행됨에 따라 Power window, Seat adjusting, Pedal adjusting, Sunroof, Mirror adjusting, Electric shift motor등과 같이 각종 편의 및 안전장치 구동을 위하여 자동차용 기어드 모터 및 응용제품의 사용이 급증하고 있는 추세에 있고 그에 따른 모터 및 구성부품에 대한 요구수준도 점차 높아지고 있는 현실에 있다. 그러나, 자동차용 부품의 특징인 대량생산과 원가절감이라는 현실적인 제약에 의해 원하는 정도 달성 및 제품의 성능 향상과 경쟁력확보에도 큰 어려움을 겪고 있는 것이 업계의 현실이다.(중략)

• Journal of the Korean Society of Industry Convergence
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• v.26 no.4_2
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• pp.605-613
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• 2023

The multi-axis combined machining technology has enabled combined machining, which was difficult. However, the reality is that manufacturing costs are rising due to expensive equipment and there is a shortage of machine operation engineers. The purpose of this research is to present the optimum cutting conditions for the surface roughness when processing the inner diameter of SUS440C, which is an egg material, using a CNC automatic lathe. As a result of measuring the surface roughness, dry machining was the best at R_a0.481㎛ at a spindle speed of 4,000rpm, a feed rate of 0.05rev/min, and a cutting depth of 0.3mm. In wet machining, the highest value was R_a0.317 at a spindle speed of 2,000 rpm, a feed rate of 0.05 rev/min, and a cutting depth of 0.2 mm. The lower the feed rate, the better surface roughness appears. It was found that the feed rate had more influence than the number of revolutions and depth of cut.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.10
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• pp.44-51
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• 2006

According to global trend of the expanding need of high-quality automobiles, the usage of small precise worm consisting of gearing part for motors to actuate convenience modules has increased rapidly. Precision of those worms has very sensitive characteristic to motor performance and noise. Forming process has been generally used to manufacture worms because of its mass productivity. However, it has problems such as deformation due to residual stress and wear of dies. Planetary milling and side milling are among alternatives using cutting tools. To overcome those problems the two machining methods have some contrast features in the sense of tool numbers and cutting mechanism. In this paper, machinability of both methods was compared in terms of cutting force, precision and cycle time.