• 제목/요약/키워드: 자동차 휠

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자동차용 저비용 타이타늄기지 복합재료 제조 연구

  • 현용택;박노광;윤장원;박지환
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2012년도 춘계학술발표대회
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    • pp.105.2-105.2
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    • 2012
  • 타이타늄합금기지 복합재료(Ti-MMC)는 일반 철합금 혹은 철합금기지 복합재료에 비하여 내식성과 내마모성, 내열성, 강도 등이 우수하여, 고성능 가솔린자동차 부품 외에도 하이브리드 자동차 엔진 부품, 고온 압축기 및 터빈 휠 등 고온에서 사용되는 고속 회전품으로 응용가능성이 매우 크다. 그러나 아직까지도 타이타늄 원소재 가격이 높고 제조 공정의 어려움으로 인하여 실용화에 장애가 되고 있다. 이를 극복하기 위하여 최근에는 타이타늄기지 복합재료의 제조단가를 낮추는 동시에 기계적 성질을 개선하기 위한 다양한 연구들이 진행되고 있다. 본 연구에서는 고가의 HDH(Hydride-Dehydride) 공정에 의하여 제조된 타이타늄 분말 대신에 저가의 titanium hydride를 사용하여 반응생성 공정으로 제조단가가 낮은 복합재료를 제조하고자 하였다. 당 연구실에서 저비용합금으로 개발된 Ti-Al-Fe 계 타이타늄합금을 기지로 한 TiB 강화 복합재료를 제조하기 위하여 반응분말로 $TiB_2$를 사용하여 제조하였다. 강화상 분율에 따른 밀도변화와 제조 공정변수에 따른 소결특성과 기계적 특성 변화에 대하여 조사하였다.

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타이어의 최적 노면 마찰력을 고려한 ABS 슬라이딩 모드 제어 (ABS Sliding Mode Control considering Optimum Road Friction Force of Tyre)

  • 김정식
    • 한국자동차공학회논문집
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    • 제21권1호
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    • pp.78-85
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    • 2013
  • This paper presents the sliding mode control methods for anti-lock brake system (ABS) with the friction force observer. Using a simplified quarter car model, the sliding mode controller for ABS is designed to track the desired wheel slip ratio. Here, new method to find the desired wheel slip ratio which produces the maximum friction force between road and tire is suggested. The desired wheel slip ratio is varying according road and tire conditions to produce maximum friction force. In order to find optimum desired wheel slip ratio, the sliding mode observer for friction force is used. The proposed sliding mode controller with observer is evaluated in simulation, and the control design is shown to have high performance on roads with constant and varying adhesion coefficients.

철도차량용 휠과 레일의 접촉특성 및 응력 해석 (Contact Characteristic and Stress Analysis of Wheel-Rail for Rolling Stock)

  • 성기득;양원호;조명래;김철
    • 한국자동차공학회논문집
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    • 제8권5호
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    • pp.148-156
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    • 2000
  • In this paper, we investigate contact characteristic of wheel-rail interface for rolling stock using the finite element method. Contact stress distribution due to the rail mounting slope is obtained in order to reduce the contact stress. Stress analysis of the rail, firstly, is performed one subjected to elliptical pressure based on Hertz theory. Secondly, we perform stress analysis of the rail subjected to contact stress obtained by this study. Results for the maximum shear stress, its location and the principal shear stress distribution are compared.

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차량 실내소음 저감 및 음질향상을 위한 POWER PLANT 진동 개선에 관한 연구 (A Study on Improvement of the Power Plant Vibration for the Noise Reduction and the Sound Quality Improvement in the Compartment.)

  • 이상권;최병욱;여승동
    • 한국자동차공학회논문집
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    • 제1권2호
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    • pp.77-88
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    • 1993
  • This paper shows the methods about an improvement of the sound quality, which is improvement for automobil market recently. Especially, the rumble noise in the passenger compartment makes driver uncomfortable. For an improvement of the rumble noise, in this paper, the increase of the number of balance weight of the crank shaft(from 4 to 8), the vibration constrainer of cylinder block and the flexible flywheel were applied to power plant. Among those kinds of applications, the application of the flexible flywheel to power plant makes not only the vibration of the engine mount boss reduce most effectly but also the interior noise. It also improves the sound quality and the rumble noise disappears in the passenger compartment.

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Brake-by-Wire 시스템을 위한 강인한 휠 슬립 제어 (Robust Wheel Slip Control for Brake-by-Wire System)

  • 홍대건;허건수;강형진;윤팔주;황인용
    • 한국자동차공학회논문집
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    • 제13권3호
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    • pp.102-109
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    • 2005
  • Wheel-slip control systems are able to control the braking force more accurately and can be adapted to different vehicles more easily than conventional ABS systems. But, in order to achieve the superior braking performance through the wheel-slip control, real-time information such as the tire braking force is required. For example, in the case of EHB (Electro-Hydraulic Brake) systems, the tire braking force cannot be measured directly, but can be approximated based on the characteristics of the brake disk-pad friction. The friction characteristics can change significantly depending on aging of the brake, moisture on the contact area, heat etc. In this paper, a wheel slip The proposed wheel slip control system is composed of two subsystems: braking force monitor and robust slip controller In the brake force monitor subsystem, the tire braking forces as well as the brake disk-pad friction coefficient are estimated considering the friction variation between the brake pad and disk. The robust wheel slip control subsystem is designed based on sliding mode control methods and follows the target wheel-slip using the estimated tire braking forces. The proposed sliding mode controller is robust to the uncertainties in estimating the braking force and brake disk-pad friction. The performance of the proposed wheel-slip control system is evaluated in various simulations.

자동차용 휠(wheel)의 충격해석 신뢰도 향상을 위한 13도법 충격시험기의 강성 연구 (A Study on the Stiffness of a 13degree-type Impact Tester for Aluminum Wheels)

  • 고길주;김만섭;송현우;양창근
    • 한국자동차공학회논문집
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    • 제14권4호
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    • pp.12-19
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    • 2006
  • It is positively necessary to study on the stiffness of a 13degree-type impact tester in order to improve the fracture prediction of impact testing in wheels using FE(finite-element) analysis. The 13degree-type impact tester consists of an impact striker, a wheel fixer, a steel plate, and four cylindrical rubbers. Important parts of the tester are the steel plate and four cylindrical rubbers which play a role of absorbing impact energy during impact testing. Because of these buffers, the RF(reaction force) variation of the lower part in the 13degree-type impact tester showed the tendency like a damped harmony oscillation during impact testing. In order to investigate the stiffness of a 13degree-type impact tester, this work measured each stiffness of a steel plate and cylindrical rubbers. The stiffness of a cylindrical rubber was measured using a compressive tester. On the other hand, the stiffness of a steel plate was predicted by simulating experimental method using FE analysis.

차량 선회 안정성을 위한 휠 슬립 제어시스템 개발 (Development of a Wheel Slip Control System for Vehicle Cornering Stability)

  • 홍대건;허건수;황인용;선우명호
    • 한국자동차공학회논문집
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    • 제14권4호
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    • pp.174-180
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    • 2006
  • The wheel slip control systems are able to control the braking force more accurately and can be adapted to different vehicles more easily than conventional braking control systems. In order to achieve the superior braking performance through the wheel slip control, real-time information such as the tire braking force at each wheel is required. In addition, the optimal target slip values need to be determined depending on the braking objectives such as minimum braking distance, stability enhancement, etc. In this paper, a wheel slip control system is developed for maintaining the vehicle stability based on the braking monitor, wheel slip controller and optimal target slip assignment algorithm. The braking monitor estimates the tire braking force, lateral tire force and brake disk-pad friction coefficient utilizing the extended Kalman filter. The wheel slip controller is designed based on the sliding mode control method. The target slip assignment algorithm is proposed to maintain the vehicle stability based on the direct yaw moment controller and fuzzy logic. The performance of the proposed wheel slip control system is verified in simulations and demonstrates the effectiveness of the wheel slip control in various road conditions.

휠 모터 구동 전기 버스의 차량 안정성 및 주행 성능을 고려한 통합 제어 로직 개발 (Development of Integrated Control Logic of Wheel Motor Drive Electric Bus considering Stability and Driving Performance)

  • 정종렬;최종대;신창우;이대흥;임원식;박영일;차석원
    • 한국자동차공학회논문집
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    • 제21권6호
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    • pp.40-48
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    • 2013
  • Recently, many types of electric vehicles including a heavy duty vehicle have been developed and released because of the better fuel economy and less gas products. In this study, research about an electric bus which utilizes the wheel motor drive system was conducted. The wheel motor is a motor connected to the wheel directly only with a simple gear so that the developer can utilize the space efficiently and the whole system efficiency will be better because of simple structure. However, because it is different from former types of vehicles which use the differential gear, the development of the integrated control logic is required in order to meet the vehicle stability and driving performance. The developed control logic is composed with direct yaw moment control, regenerative braking control and slip control logics. It is compared to the control logics which does not consist of direct yaw moment control and slip control when the vehicle is exposed in tough situations. For the unification of the control logic, a few maps were developed and applied to determine the output torque of each motor according to the driving status. As a result, it is shown that the developed control logic is more safe and well follow the target speed than the other control logic applied simulations.

운전 상태에서의 터보차저 축 추력 예측 (Prediction of Axial Thrust Load under Turbocharger Operating Conditions)

  • 이인범;홍성기;김영철;최복록
    • 한국자동차공학회논문집
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    • 제24권6호
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    • pp.642-648
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    • 2016
  • This paper deals with an analytical and experimental investigation to predict the axial thrust load that results from turbocharger operating conditions. The Axial forces acting on the turbocharger thrust bearing are caused by the unbalance between turbine wheel gas forces and compressor wheel air forces. It has a great influence on the friction losses, which reduces the efficiency and performance of high-speed turbocharger. This paper presents the calculation procedure for the axial thrust forces under operating conditions in a turbocharger. The first step is to determine the relationship between thrust forces and strains by experimental and numerical methods. The analysis results were verified by measuring the strains on a thrust bearing with the specially designed test device. And then, the operating strains and temperatures were measured to inversely calculate the thrust strains which were compensated the thermal effects. Therefore it's possible to calculate the magnitudes of the thrust forces under operating turbocharger by comparing the regenerated strains with the rig test results. It will possible to optimize the design of a thrust bearing for reducing the mechanical friction losses using the results.

진동 방사음을 이용한 터보차져 휠 동특성 시험에 대한 고찰 (Study on the Modal Test for a Turbocharger Wheel Using Vibro-acoustic Responses)

  • 이형일;이덕영;박호일
    • 한국자동차공학회논문집
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    • 제19권3호
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    • pp.29-37
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    • 2011
  • The modal characteristics of a compressor wheel of an automotive turbocharger have been investigated using an experimental method based on an acoustic frequency response function, p/f(${\omega}$), where p is sound pressure radiated from a structure, and f is impact force. First, a well-defined annular disc with narrow radial slots was examined to check whether the vibro-acoustic test could precisely determine natural quencies and vibration modes of structures showing that the vibro-acoustic test proposed in this paper was comparable to the conventional modal test with an accelerometer and the numerical analysis. The conventional method has been found to be inappropriate for compressor wheel because of additional mass due to the accelerometer and additional damping from the accelerometer cable alter the dynamic responses of the wheel blades. odal characteristics of the wheel have been defined using vibro-acoustic test and verified with the results from another conventional method using a laser vibrometer. Natural quencies and mode shapes of a turbocharger wheel, which can't be precisely obtained with onventional method, could be defined accurately without the additional effects from sensor and cable. Proposed method can be applied to small structures where conventional sensors and cables could generate troubles.