• Title/Summary/Keyword: 자동차검사

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A Development of on Auto Inspection System for Automotive Valve-Seal using Standalone Vision (독립형 비전을 이용한 자동차용 Valve-Seal의 자동 검사시스템 개발)

  • Lee, Kyu-Hun;Kim, Yong
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.21 no.8
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    • pp.71-80
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    • 2007
  • In this study, an inspection system for valve seal of automotive parts using standalone vision has been developed and presented. The system is comprised of eight CCD cameras, and mechanism that loads the automotive parts to the system for the inspection. An image processing algorithm for detecting two different types of defects of valve seals are developed and the effectiveness of the algorithm is experimentally verified. Inspection process is completed in 0.7 second with acceptable accuracy condition. It is envisaged that this inspection system will have a wide application in the automotive part manufacturing industry in the future.

Development of a Automation System for Inspecting and Transferring System in the Piston Rod Manufacturing Process (피스톤 로드 제조공정에서 검사 및 이송 자동화시스템 개발)

  • Shin, Dong-Joo;Kim, Kyeong-Rok;Lee, Hyung-Ho;Chung, Ho-Yeon
    • Proceedings of the KAIS Fall Conference
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    • 2010.05b
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    • pp.777-780
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    • 2010
  • 피스톤 로드는 자동차의 진동과 충격을 흡수해 주는 현가장치인 쇽옵소버의 주요 부품의 하나로서 쇽옵소버의 성능에 중요한 영향을 주기 때문에 높은 치수정밀도와 표면 매끄러움을 요구한다. 피스톤 로드의 생산공정은 원자재 입고 및 적재$\rightarrow$절단$\rightarrow$열처리$\rightarrow$선삭$\rightarrow$홈가공$\rightarrow$밀링$\rightarrow$전조$\rightarrow$검사 및 포장 순으로 작업이 진행된다. 생산공장에서는 하루 평균 1만5천개 정도의 피스톤 로드를 생산하고 있기 때문에 사이클 타임을 줄이고 생산의 효율성을 향상시키기 위해 자동화가 필요하다. 본 연구에서는 피스톤 로드의 생산공정중에서 검사공정과 피스톤 로드에 나사산을 만드는 전조 공정후에 가공부품을 넘겨주는 수작업 공정을 성력화하고 사이클 타임을 획기적으로 줄일 수 있는 자동화시스템 구축 방안을 제시한다. 이를 위해 검사 및 이송장치에 대한 세부적인 검사장치, 정렬장치, 이송장치, 적재장치에 대한 세부 설계 방안과 모델링 수행 결과를 분석하고 제시한다.

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Workers' Exposure Characteristics to Noise in Car Inspection Processes (자동차검사 공정 근로자의 소음노출 특성)

  • Jang, Jae-Kil;Kim, Jong-Kyu
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.11
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    • pp.854-860
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    • 2014
  • Workers engaged in car inspection works have been exposed to many occupational hazards including noise, particulate matter, and volatile organic substances. Noise-induced hearing loss(NIHL) is one of the leading health hazards among Korean workers. The aim of this study is to evaluate the noise levels in several car inspection shops by introducing the evaluation methods of KMOEL/OSHA and ACGIH. Six sites in central area of Korea were selected to monitor the noise levels of workers by personal and area sampling methods for two consecutive days in spring, summer, fall and winter seasons. Dosimeters have been used for this noise monitoring program. Obtained noise levels by the evaluation method according to KMOEL/OSHA are the range of 50.2~88.2 dB(A), these are lower than KOEL/OSHA standards level of 90 dB(A). But highest noise by ACGIH's evaluation methodology is recorded 92.3 dB(A) and is greater than NIHL standard level of 85 dB(A). So that many workers may be exposed to the dangerous noise environment. The higher the car inspection loads daily, the higher the noise levels in the sites. Seasonal fluctuation of noise levels at the process might give monitoring results with high variations. Area noise levels showed higher than those of personal sampling, which illustrate some high noise spots in the car inspection areas.

A Study on the Analysis of Bus Machine Learning in Changwon City Using VIMS and DTG Data (VIMS와 DTG 데이터를 이용한 창원시 시내버스 머신러닝 분석 연구)

  • Park, Jiyang;Jeong, Jaehwan;Yoon, Jinsu;Kim, Sungchul;Kim, Jiyeon;Lee, Hosang;Ryu, Ikhui;Gwon, Yeongmun
    • Journal of Auto-vehicle Safety Association
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    • v.14 no.1
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    • pp.26-31
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    • 2022
  • Changwon City has the second highest accident rate with 79.6 according to the city bus accident rate. In fact, 250,000 people use the city bus a day in Changwon, The number of accidents is increasing gradually. In addition, a recent fire accident occurred in the engine room of a city bus (CNG) in Changwon, which has gradually expanded the public's anxiety. In the case of business vehicles, the government conducts inspections with a short inspection cycle for the purpose of periodic safety inspections, etc., but it is not in the monitoring stage. In the case of city buses, the operation records are monitored using Digital Tacho Graph (DTG). As such, driving records, methods, etc. are continuously monitored, but inspections are conducted every six months to ascertain the safety and performance of automobiles. It is difficult to identify real-time information on automobile safety. Therefore, in this study, individual automobile management solutions are presented through machine learning techniques of inspection results based on driving records or habits by linking DTG data and Vehicle Inspection Management System (VIMS) data for city buses in Changwon from 2019 to 2020.

Forecasting of Inspection Demand for Pressure Vessels in Hydrogen Fuel Cell Electric Vehicle using Bass Diffusion Model (Bass 확산모델을 이용한 수소전기차 내압용기 검사수요 예측)

  • Kim, Ji-Yu;Kim, Eui-Soo
    • Journal of the Korean Institute of Gas
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    • v.25 no.3
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    • pp.16-26
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    • 2021
  • The global warming problem has arose, the supply eco-friendly vehicles such as HFCEVs is increasing around world and Korea is fully supporting subsidies, tax cut to form an initial market for HFCEVs. The key to the safety of HFCEVs is pressure vessels stored hydrogen, and although these pressure vessels must be inspection regularly, the existing inspection stations are insufficient to meet the demand for inspection. Therefore, it is important to establishment of pressure vessels inspection station for safety management of HFCEVs. In this study, it estimates innovation coefficient, imitation coefficient in Bass model by using electric vehicle sales data, and foretasted the supply of HFCEVs by region & the demand for inspection by region using the Bass diffusion model. As a result, the inspection demand for pressure vessels in HFCEVs in 2040 was 690,759 units, and it was confirmed 191 new inspection stations and 1,124 inspectors were needed to prepare for this.

Out-of-Plane Deformation Measurement of TPS in Vehicle Using ESPI (ESPI를 이용한 자동차 TPS 면외변형 계측)

  • Han, Sang-Kil;Ham, Hyo-Shick;Ham, Sang-Hyun;Lee, Jong-Hwang;Jung, Won-Wook;Lee, Chang-Hee;Lee, Sang-Bong;Choi, Sung-Eul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.5
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    • pp.423-428
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    • 2010
  • In this paper, we analyzed the characteristics of thermal deformation of the TPS which is a core part of engine in vehicle by measuring out-of-plane deformation using ESP!. Inspection area of a test piece was minimized to 5 cm by 5 cm by using a high resolution CCD and a zoom lens. 4-step phase shifting method was used along with phase unwrapping algorithm to get a continuous phase map, configurations and deformations were displayed as 3D images. When heating the test pieces while maintaining the temperature at about $70^{\circ}C$, the out-of-plane deformations were measured. The results showed that a test piece with longer distance traveled tends to show larger thermal deformation, we could observes a convex shaped deformation on the surface. The inner defect sample, we could monitor discontinuous pattern phase map, and a concave shaped deformation on the surface.

A Study of Cognitive Function and Driving Status of Elderly Owner Driver (노인운전자들의 인지기능과 운전실태에 대한 연구)

  • Kim, Hun-Ju;Kam, Kyung-Yoon;Shin, Joong-Il
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.5
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    • pp.2946-2952
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    • 2014
  • The purpose of this study is to provide some basic information for elderly driving safety, by analyzing the current state. This study analyzed 128 survey questionnaires given to senior welfare center user in P city and evaluated Montreal Cognitive Assessment Korean Version(MoCA-K) and Neurobehavioral Cognitive Status Examination(NCSE) for checked 41 owner drivers by questionnaires. 32% of total elderly persons was owner driver, and 56.1% of elderly drivers was driving everyday. 56.1% of elderly persons was driving for 1-2hours per day. 46.3% of elderly persons was using a car for leisure activity and 31.7% of elderly drivers was experienced a car accident. As cognitive function evaluation, some elderly drivers showed scores lower than average in subcategories of cognitive functions for driving a car. So, methodical evaluation system for accurate evaluation of deficit ability and driving re-education system will be required for safety driving of elderly person. In future, a legal approach of government as driver licence management and renewal system will be required for safety driving of elderly person.

Development of Automated Non-Destructive Ultrasonic Inspection Equipment for Welding Crack Inspection (용접크랙검사용 비파괴 초음파탐상 자동화검사장비 개발)

  • Chai, Yong-Yoong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.1
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    • pp.101-106
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    • 2020
  • This research is related to a development of the ultrasonic detector for an internal defect detection of various assembly part's welding zone. In this research, measurement S/Ws including system's motion control, S/W ultrasonic transmitter/receiver control, defect judgment standard setting, etc. have been designed for ultrasonic detection, and welding defects sample network, etc. were also designed for comparison between products in good condition and defective products. Through this kind of system, automatic detection function can be performed for the depth and the defect location of the assembly parts welding zone, and the system is able to make a judgment of internal defect detection which is used to be performed by an expert in the past.

Design on Automatic Vision System for Fast Alternator Spool Inspection (알터네이터 스풀 고속 검사를 위한 자동화 비전시스템 설계)

  • Jang, Bong-Choon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.11
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    • pp.4145-4150
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    • 2010
  • This research aims to design on an automatic machine vision system to replace eye inspection of alternator spool which is one of the key automotive parts. The alternator spool, plastic extrusion part would have various defects like unfinished, crack and burr. Through the design failure examples the optimized fast machine vision system will be designed to inspect all spools also focuses on the low cost machine for the middle sized company as 2'nd automotive supplier. 3-dimensional design softwares of Pro-Engineer & CATIA were used and the system were built based on the design. The system will contribute to satisfy the cycle time and can inspect each part in an absolutely accurate method, which is sufficient for industrial applications.

C Coding Style Checker for Home Appliance Software (가전 기기 소프트웨어를 위한 C 코딩 스타일 검사기)

  • Lim, Jin-Su;Lee, Dong-Ju;Cho, In-Haeng;Woo, Gyun
    • Proceedings of the Korea Information Processing Society Conference
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    • 2010.11a
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    • pp.291-294
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    • 2010
  • 표준 코딩 스타일은 개발 단계에서 오류 가능성이 있는 코드를 사전에 차단하고 코드의 가독성을 높여 소스코드의 품질을 높일 수 있는 대표적인 방법이다. 자동차 분야에서는 MISRA-C 와 같은 표준 코딩 스타일이 있으며 이를 검사하는 다수의 도구가 개발되었다. 본 논문에서는 소프트웨어의 안전성 및 신뢰성을 기반으로 국제 및 산업 표준 권고 사항과 경험적인 사례를 바탕으로 가전 기기 소프트웨어에 적합한 코딩 스타일 43 종을 정의했으며 이를 구현한 자동화 도구를 개발했다. 개발된 C 코딩 스타일 검사기를 이용하여 냉장고와 세탁기에 탑재된 소스코드에 대상으로 실험해 개발자들이 쉽게 위배하는 규칙에 대해서 살펴보았다. 위배한 코딩 스타일 중 주석관련 스타일이 각 소스코드 별로 64%, 24%로 가장 많이 차지하고 있으며, 제어문 관련 규칙이 12%, 17%, 코드 모양(Layout)관련 규칙이 4%, 11% 순으로 나타났다. 본 논문에서 개발한 코딩 스타일 검사 도구는 향후 양산되는 제품에 계속적으로 적용될 것이며 소프트웨어 품질 향상에 실질적인 도움이 될 것으로 기대된다.