• Journal of the Korean Society for Nondestructive Testing
• /
• v.22 no.2
• /
• pp.177-186
• /
• 2002

This paper describes the magnetic flux leakage(MFL) type non-destructive testing(NDT) system to detect the 3D defects in underground gas pipe. Magnetic systems with permanent magnets and yokes are analyzed by 3D non-lineal finite element method(FEM) with optimum design. In case of under-saturation of gas pipe, sensing signals are too weak to detect. In case of over-saturation, the changes of the sensing signals are too low to detect the defects sensitively. So, the operating points of the magnetic system are optimized to increase the changes of the MFL signals. The effects of the depth and size of the defects on the sensing signals are analyzed to define the range and resolution of the MFL sensors. To increase the sensor's sensitivity, the back-yoke sensors are introduced and tested.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
• /
• 2002.05a
• /
• pp.11-20
• /
• 2002

This paper describes the magnetic flux leakage(MFL) type non-destructive testing(NDT) system to detect the 3D defects on underground gas pipe. Magnetic systems with permanent magnets and yokes are analyzed by 3D non-lineal finite element method(FEM) with optimum design. In case of under-saturation of gas pipe, sensing signals are too weak to detect. In case of over-saturation, the changes of the sensing signals are too low to detect the defects sensitively. So, the operating points of the magnetic system are optimized to increase the changes of the MFL signals. The effects of the depth and size of the defects on the sensing signals are analyzed to define the range and resolution of the MFL sensors. To increase the sensor's sensitivity, the back-yoke sensors are introduced and tested.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.16 no.3
• /
• pp.162-173
• /
• 1996

Dry magnetic particle inspection(MPI) was performed to detect the surface defects of steel ingot cast billets. Magnetic properties of several materials were characterized by the measurement of the B-H hysteresis curve. The inspection results were evaluated in terms of the magnetizing current, temperature, and the amount of magnetic particles applied to billets. Magnetic flux leakage near the defect site of interest was measured and compared with the results of calculation by the finite element method in the case of direct magnetizing current. Direct and alternating magnetizing currents for materials were deduced by the comparison of the inspections. Results of the magnetic particle inspection by direct magnetizing current were compared with those of finite element method calculations, which were verified by measuring magnetic leakage flux above the surface and the surface defects of the material. For square rods, due to the geometrical effect, the magnetic flux density at the edges along the length of the rods was about 30% of that at the center of rod face for a sufficiently large direct magnetizing current, while it was about 70% for an alternating magnetizing current. Thus, an alternating magnetizing current generates rather uniform magnetic flux density over the rods, except for the region on the face across about 10 mm from the edge. The attraction of the magnetic particle by the magnetic leakage field was nearly independent of the surface temperature of the billets up to $150^{\circ}C$. However, the temperature should have been limited below $60^{\circ}C$ for an effective fixing of gathered magnetic particles to the billet surface using methylene chloride. We also found that the amount of applied magnetic particles tremendously affected the detection capability.

• The Transactions of the Korean Institute of Electrical Engineers B
• /
• v.52 no.10
• /
• pp.475-483
• /
• 2003

In this paper, dynamic characteristics of the magnetic flux leakage(MFL) type non-destructive testing(NDT) are analyzed. Effects of a sensor speed in MFL PIG system and remanent magnetization of the gas pipeline are analyzed by using 3 dimensional nonlinear finite element analysis including eddy current and hysteresis characteristics. Results show that the speed of the sensor reduces the magnitude of the sensing signals where as the hysteresis of the pipeline distorts the sensing signals.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.29 no.2
• /
• pp.108-113
• /
• 2009

MFL(magnetic flux leakage) inspection is a general method of non-destructive evaluation(NDE) of underground gas pipelines. Pipelines are magnetized by permanent magnets when MFL PIG(pipeline inspection gauge) gets through them. If defects or corrosions exist in pipelines, effective thickness is changed and thus variation of leakage flux occurs. The leakage flux signals detected by hall-sensors are analyzed to characterize defect's geometries such as length, width, depth, and so on. This paper presents several methods for estimating defect's length using MFL signals and their performances are compared for real defects carved in KOGAS pipeline simulation facility. It is found that 80% and 90% of minimum values for axial and peak values for radial signals respectively show the best performance in the point of length estimation error.

• Proceedings of the KIEE Conference
• /
• 2005.04a
• /
• pp.111-113
• /
• 2005

지하에 매설된 가스관의 경우 MFL(Magnetic Fluk Leakage, 자기누설탐상) PIG를 이용하여 금속관의 여러 가지 기계적인 손상을 감지하여 사고예방이나 유지관리의 정보로 활용하고 있다. 이러한 비파피검사는 당장 수리가 필요한 손상에서부터 장래에 위협이 될 수도 있는 지하 매설관 외부의 금속물체(Metal object)까지 찾아낼 수 있어야 한다. 이 논문은 지하 매설관 외부의 금속물체의 크기, 모양 및 이격거리 등에 따른 자기누설 신호를 유한요소법을 이용하여 simulation 하고, MFL PIG를 이용하여 지하 매설관에 대한 비파괴검사를 할 경우 나타나는 여러 가지 자기적 신호를 보정하여 metal object의 크기나 위치 등을 판별할 수 있도록 기본적인 자기누설 정보를 제공하기 위한 연구이다. NMFL PIG의 형상과 금속물체의 크기 종류 의 정확한 분석을 위하여 3차원 해석을 하였다.

• Proceedings of the KIEE Conference
• /
• 2007.10c
• /
• pp.253-255
• /
• 2007

비파괴검사방식 중 자기누설 탐상법(Magnetic Flux Leakage, MFL)은 선박의 표면이나 인간의 손이 닿지 않는 곳의 부식상태를 파악하기에 적합한 방법이다. 실시간 모니터링 가능한 자기누설 탐상 시스템은 빠르고 정확한 검사가 요구되는 대형 선박의 교면 검사에서 유용하게 사용될 것으로 예상된다. 본 논문에서는 스파이더형의 소형 비파괴 검사기를 실시간 모니터링이 가능하도록 제작하였다.

• Journal of the Korean Magnetics Society
• /
• v.24 no.6
• /
• pp.171-178
• /
• 2014

Remote Field Eddy Current Testing (RFECT), one of the ways which is a nondestructive testing using electromagnetic fields, can make up for Magnetic Flux Leakage (MFL) weaknesses and general Eddy Current Testing (ECT) weaknesses which is an occurrence of a huge friction force or disadvantage of detecting defects on the outer wall. So many of institutes and laboratories have studied on RFECT for the past 50 years. But There is a lack of discussion about a study on eddy current and magnetic field distributions in a pipe wall and designing of RFECT exciter coil. In this paper, eddy current and magnetic field distributions in a pipe wall and influence of altering variables are analyzed. Also, the optimal design algorithm about the RFECT Exciter coil are proposed, and influence on defect signals caused by alteration of its shape is analyzed.

• Proceedings of the KIEE Conference
• /
• 2015.07a
• /
• pp.868-869
• /
• 2015

지하 매설된 가스배관을 정기적으로 검사하기 위해서 가스 공급 및 용역업체에서는 주로 비피과검사 탐상장비인 MFL(Magnetic Flux Leakage) PIG(Pipeline Inspection Gauge)를 사용한다. 기존의 MFL PIG는 배관 내 유체(가스,오일 등)의 전후차단 압력의 흐름을 이용해 별도의 구동장치 없이 피그를 진행시켜 배관의 결함 유무를 평가하는 시스템이다. 하지만 10기압 이하의 낮은 운영압력과 T 분기관과 같이 급격한 곡관부가 존재하는 직경 16인치 이하의 도시가스 배관에는 기존의 시스템을 적용하기 어렵다. 이처럼 기존 MFL PIG의 적용이 불가한 도시가스 배관(직경 16인치 이하)을 활주하기 위해서는 우선 비파괴검사 시스템을 견인할 수 있는 추진 로봇이 필요하고 추진로봇에 적합한 자기누설 비파괴검사 시스템의 개발이 필요하다. 또한 비파괴검사 장비의 센서 시스템은 결함신호를 탐지하여 결함의 발생유무 및 결함의 형상을 판별하는 성능도 중요하다. 본 논문에서는 16인치 도시가스 배관의 검사를 위한 자기누설 비파괴검사 시스템의 기초설계와 대상 시스템의 자기적 특성을 분석한다. 또한 배관 외벽의 결함 발생 유무에 따른 자기누설 신호의 크기 및 분포변화를 3차원 유한요소법을 이용해 해석하여, 결함 검출 신호의 특성을 분석하는데 초점을 둔다.

• Journal of the Korean Society for Precision Engineering
• /
• v.27 no.11
• /
• pp.30-36
• /
• 2010

Previous researches show that linearly integrated Hall sensor arrays (LIHaS) can detect cracks in the steel structure fast and effectively This paper proposes an algorithm that estimates the size and shape of cracks for the developed LIHaS. In most nondestructive testing (NDT), just crack existence and location are obtained by processing 1-dimensional data from the sensor that scans the object with relative speed in single direction. The proposed method is composed with two steps. The first step is constructing 2-dimensionally mapped data space by combining the converted position data from the time-based scan data with the position information of sensor arrays those are placed in the vertical direction to the scan direction. The second step is applying designed Laplacian filter and smoothing filter to estimate the size and shape of cracks. The experimental results of express train wheels show that the proposed algorithm is not only more reliable and accurate to detecting cracks but also effective to estimate the size and shape of cracks.