• Title/Summary/Keyword: 자기테이블

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A Study of Micro-Channel Fabrication by Micro-Milling and Magnetic Abrasive Deburring (마이크로 밀링과 자기디버링을 적용한 마이크로 유동채널 가공)

  • Kwak, Tae-Kyung;Kwak, Jae-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.8
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    • pp.899-904
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    • 2011
  • This This study aims to verify burr formation and to remove the burrs in micro-channel fabrication using micro-machining tools. The machining processes are combined with micro-milling and magnetic abrasive deburring for AISI316 stainless steel. Depending on the micro-milling conditions that are applied, burrs are formed around the side walls. Magnetic abrasive deburring is used to remove these burrs. AISI316 stainless steel is a nonferrous material and its magnetic flux density, which is an important parameter for efficient magnetic abrasive deburring, is low. To enhance this magnetic flux density, we design and build a magnetic array table. The effect of removing burrs is evaluated via SEM and a surface tester.

Development of Prediction Model and Parameter Optimization for Second-Generation Magnetic Abrasive Polishing of Magnesium Alloy (마그네슘 합금강의 제2세대 자기연마에서 표면거칠기 예측모델 개발)

  • Kim, Sang-Oh;Lee, Sung-Ho;Kwak, Jae-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.401-407
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    • 2011
  • The conventional method of magnetic abrasive polishing is not suitable for non-magnetic materials because such polishing is basically possible when magnetic force exists and the magnetic force in non-magnetic materials is very low. The installation of an electromagnet under the working area of a non-magnetic material, which is called second-generation magnetic abrasive polishing in this study, can enhance the magnetic force. Experimental evaluation and optimization of process parameters for polishing magnesium alloy steel was performed by adopting the design of experiments and the response surface method. The results indicated that the intensity of the magnetic force and spindle speed are significant parameters that affect the improvement of surface roughness. A prediction model for the surface roughness of the magnesium alloy steel is developed using the second-order response surface method.

Control of Polarity by Magnetic Array Table in Magnetic Abrasive Polishing Process (자기연마가공에서 마그네틱 어레이 테이블에 의한 극성 제어)

  • Gang, Han-Sung;Kim, Tae-Hui;Kawk, Jae-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1643-1648
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    • 2010
  • It is very difficult to polish non-magnetic materials by the magnetic abrasive polishing (MAP) process because magnetic force is required for MAP, but the magnetic force for non.magnetic materials is low. In this study, we aimed to develop a magnetic array table and control the magnetic polarity such that the magnetic force can be increased for the MAP of non-magnetic materials. The newly designed magnetic array table has 32 electro magnets, and the magnetic polarity of each electro-magnet can be easily controlled by changing the electric polarity. It was analytically verified that the magnetic flux density of non-magnetic materials can be varied by varying the applied magnetic polarity.

Evaluations of Magnetic Abrasive Polishing and Distribution of Magnetic Flux Density on the Curvature of Non-Ferrous Material (곡면 자기연마에서의 자기력 형성과 가공특성에 관한 연구)

  • Kim, Sang-Oh;Kwak, Jae-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.3
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    • pp.259-264
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    • 2012
  • Automatic magnetic abrasive polishing (MAP), which can be applied after machining of a mold on a machine tool without unloading, is very effective for finishing a free-form surface such as a complicated injection mold. This study aimed to improve the efficiency of MAP of a non-ferrous mold surface. The magnetic array table and control of the electromagnet polarity were applied in the MAP of a free-form surface. In this study, first, the magnetic flux density on the mold surface was simulated to determine the optimal conditions for the polarity array. Then, the MAP efficiency for polishing a non-ferrous mold surface was estimated in terms of the change in the radius of curvature and the magnetic flux density. The most improved surface roughness was observed not only in the upward tool path but also in the working area of larger magnetic flux density.

A Study on Crack Healing Properties of Cement Composites Mixed with Self-healing Microcapsules (자기치유 마이크로 캡슐을 혼합한 시멘트 복합재료의 품질 및 균열 치유 특성에 관한 실험적 연구)

  • Choi, Yun-Wang;Oh, Sung-Rok;Kim, Cheol-Gyu;Nam, Eun-Joon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.1
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    • pp.113-121
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    • 2019
  • In this study, self - healing microcapsules which can be mixed directly with cement composites were prepared, and the quality and crack healing performance of cement composites with self - healing microcapsules were evaluated. In the past, it has been focused on evaluating self-healing capsules and crack healing properties. Therefore, self - healing microcapsules have been studied for their effect on the quality of cement composites when mixed with cement composites. The table flow and the air flow rate of the cement composite material mixed with self-healing microcapsules were found to have no significant influence on table flow and air volume regardless of mixing ratio. Compressive strength and splitting tensile strength tended to decrease with increasing capsule mixing ratio. As a result of evaluation of crack healing properties according to water flow, initial water permeability decreased, and reaction products were generated over time and cracks were healed.

Magnetic and Magneto-Optic Properties of Tb/Fe Multilayers (Tb/Fe 다층박막의 자기 및 자기광 특성)

  • 이장로;장현숙;김미양;이용호;손봉균
    • Journal of the Korean Magnetics Society
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    • v.2 no.2
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    • pp.125-131
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    • 1992
  • 기판회전 테이블이 부착된 DC, RF-magnetron sputtering 장치로 유리기판 위에 제작한 1000 .angs. 정도의 8.8 .angs. Tb/X .angs. Fe (X=5.4~11.0) 다층박막에 관하여 시료진동형 자 기계와 타원편광 분석장치를 사용하여 자화, 수직자기이방성, kerr 회전각의 Fe층 두께와 열처리 온도 의존성이 연구되었다. Fe층 두께가 7.8 .angs. 기점으로하여 자화용이축의 전이가 나타나기 시작하여 6.4 .angs. 일때 수직자기이방성을 나타낸다. 실험치로부터 계산한 Fe와 Tb층의 경계면 수직이방성 에너지 $K_{s}$ = -0.38 erg/$cm^{2}$이고, Fe층만의 체적수직이방성 에너지 $K_{v}$ = -8.50 * $10^{5}$ erg/$cm^{3}$이다. Polar Kerr 회전각은 Fe층 두께 7.8 .angs. 에서 그대값 2 .THETA. $_{k}$ = 1.22 .deg. 를 갖는다.다.다.다.

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An Experimental Study on the Quality and Crack Healing Characteristics of Repair Mortar Containing Self-Healing Solid Capsules of Crystal Growth Type (결정성장형 자기치유 고상캡슐을 혼합한 보수 모르타르의 품질 및 균열 치유 특성에 관한 실험적 연구)

  • Oh, Sung-Rok;Kim, Cheol-Gyu;Nam, Eun-Joon;Choi, Yun-Wang
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.1
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    • pp.59-66
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    • 2020
  • In this study, self - healing solid capsules of crystal growth type which can be mixed directly with repair mortar were prepared, and the quality and crack healing performance of repair mortar with self - healing solid capsules were evaluated. The table flow and the air flow rate of the repair mortar material mixed with self-healing solid capsules were found to have no significant influence on table flow and air volume regardless of mixing ratio. Compressive strength tended to decrease with increasing capsule mixing ratio. As a result of evaluation of crack healing properties according to constant water head permeability test, initial water permeability decreased, and reaction products were generated over time and cracks were healed.

Micropositioning of a Linear Motion Table with Magnetic Bearing Suspension (자기 베어링으로 지지 되는 직선운동 테이블의 초정밀 위치제어에 관한 연구)

  • 김의석;안형준;장인배;한동철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.466-469
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    • 1995
  • This paper presents a design and performance of the 6 D.O.F linear motion table with a magnetic bearing suspension. The linear positioning of the table with a 150mm stroke is driven by a brushless DC Linear motor and the other attitudes of the stage are controlled by the analog PD controller with magnetic bearing actuators. Each magnetic bearing unit which consists of 3 electromagnets, 3 capacitance probes and 3 backup bearings affords controlled forces by detecting the air gap between the probes and guideways. An integral type capacitance probe amplifier is equipped on the upper plate of the table so that the probe line to the probe amplifier can be shorter therefore the problems due to the stray capacitance and noise can be reduced. Form the pitch-yaw errormeasured by the autocollimator, the vertical and horizont straightness errors of the table are derived that they are maintained below 1.mu. m over 100mm stroke. The positioning accuracy of the linear motion is maintained below 2 .mu. m and the repeatability error is below 1 .mu. m

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