• Title/Summary/Keyword: 인프로세스측정

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A Study on Correlationship between the Induced Plasma and Emission Signals for In-process Monitoring in Stainless Steel Welding of Fiber Laser (I) - Properties Changes of the Measured Signals in a Thin Plate Welding - (파이버 레이저의 스테인리스강 용접시 인프로세스 모니터링을 위한 유기 플라즈마와 방사신호간의 상관성 연구(I) - 박판 용접시 측정신호의 특성 변화 -)

  • Lee, Chang-Je;Kim, Jong-Do
    • Journal of Welding and Joining
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    • v.32 no.6
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    • pp.64-69
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    • 2014
  • The applications by using fiber laser have increased recently. However, due to high beam quality of fiber laser, it is inappropriate to apply the existing laser welding monitoring technology to the fiber laser welding as it is. On this study, thus, we analyzed emission signal with RMS and FFT for the in-process monitoring during fiber laser welding. 12mm-thick 304L stainless steel sheet was used in fiber laser welding and the result showed as follows: The intensity changes in RMS did not clarify the distinction between full penetration and partial penetration. However, as welding speed increases, specific frequency also increases in regards of frequency analysis by using FFT.

A Study on Correlationship between the Induced Plasma and Emission Signals for In-process Monitoring in Stainless Steel Welding of Fiber Laser (II) - Properties Changes of the Measured Signals in a Thick Plate Welding - (파이버 레이저의 스테인리스강 용접시 인프로세스 모니터링을 위한 유기 플라즈마와 방사신호간의 상관성 연구(II) - 후판 용접시 측정신호의 특성 변화 -)

  • Lee, Chang-Je;Kim, Jong-Do
    • Journal of Welding and Joining
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    • v.32 no.6
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    • pp.70-74
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    • 2014
  • On this study, we researched the in-process monitoring during fiber laser welding as well as on the first paper. On the previous/formal study, we analyzed the change of emission signal on thin plate welding. On this study, however, we analyzed RMS and FFT with emission signals in laser welding on lap joint and butt joint of 8mm-thick 316L stainless steel. As the result, the movement of specific frequency peak was observed according to welding speed changes. Furthermore, frequency peak as a result of FFT on the thick plate welding are much clearer than on the thin plate welding. Therefore, it is expected that the welding parameter changes can be predicted in case of applying FFT to in-process monitoring.

The Relationship between In-process Signals and Weld Defect in $CO_2$ Laser Lap Welding of Zn-coated Steel for Shipbuilding (조선용 아연코팅강판의 $CO_2$ 레이저 겹치기 용접시 인프로세스 측정신호와 용접결함과의 관련성)

  • Kim, Jong-Do;Lee, Chang-Je;Lee, Jae-Bum;Suh, Jeong
    • Laser Solutions
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    • v.13 no.3
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    • pp.1-6
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    • 2010
  • The in-process monitoring of $CO_2$ welding of Zn-coated steel plates has been studied and compared with that of conventional thin plates. Relationships between weld defects and plasma emission signals were evaluated in laser lap joint of thick Zn-coated steel. According to the study, weld defects were found to increase with Zn content. As a result, measured plasma emission signals also decreased. In case of plate with $15{\mu}m$-thick Zn-coated layer, defects caused by evaporation of Zn could, therfore, controled by gap of 0.1mm, resulting in a stable emission signals. However, the amplitude of signals fluctuated very widely. Variation of amplitude sould be limited in 3-8V by FFT smoothing.

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An In-Process Measurement Technique for Non-contact Monitoring of Surface Roughness and form Accuracy of Ground Surfaces (연삭 가공면의 표면조도와 형상정밀도의 비접촉식 인프로세스 측정기술)

  • Yim, Dong-Yeol
    • Journal of the Korean Society for Precision Engineering
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    • v.4 no.2
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    • pp.36-46
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    • 1987
  • An optical technique using laser for non-contact measurement of surface roughness and form accuracy of ground surfaces is presented. It is found that, when a ground surface is illuminated by a beam of laser light, the roughness height and slope distribution has significant influence on the pattern of reflection and it maintains an unique Gaussian distribution relationship with the surface roughness. The principle idea of the optical measurement system is therefore monitor the radiation, and then calibrate it in process against surface roughness by means of necessary digital data processing. On the other hand, measuring the form accuracy of a ground surface is accomplished by using a triangular method, which is based on observing the movement of an image of a spot of light projected onto the surface. The image is focused, through a series of lenses for magnification, on a photodetector array lf line configur- ation. Then the relative movement of image and consequently the form accuracy of the surface can be obtained through appropriate calibration procedures. Experimental test showed that the optical roughness measurement technique suggested in this work is very efficient for most industrial applications being capable of monitoring the roughness heights ranging 0.1 to 0.6 .$\mu$m CLA values. And form accuracy can be measured in process with a resolution of 10 .$\mu$m.

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A Study on In-process Measurement in Laser Welding of Primer-coated Steel for Shipbuilding (II) -Defect Detection with Coating Condition and Gap Clearance- (조선용 프라이머 코팅 강판의 레이저용접시 인프로세스 측정에 관한 연구 (II) -코팅조건과 갭간극에 따른 불량검출-)

  • Kim, Jong-Do;Lee, Chang-Je;Lee, Jae-Bum;Hong, Seung-Gab;Park, Hyun-Jun
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.115-115
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    • 2009
  • 아연코팅강판의 레이저 용접시 발생하는 용접결함은 이미 널리 알려진 이슈이다. 그러나 대부분의 연구가 박판을 중심으로 이루어지고 있어서, 후판을 중심으로 한 조선산업에서의 아연코팅 강판의 연구는 매우 미진한 실정이다. 이중 후판 아연코팅강판의 결함검출연구는 그 연구가 거의 전무한 실정으로, 본 연구에서는 후판 아연코팅강판의 레이저 겹치기용접시의 결함검출을 중심으로 실험을 실시하였다. 실험은 Fig. 1에서와 같이 광신호와 음향신호의 RMS를 통하여 raw signal에서 잘 나타나지 않았던 신호의 패턴을 확인함으로써 실제 신호와 비드와를 대응을 가능하게 하였다. 또한 결함 발생시의 RMS값을 건전한 상태와 비교분석하여 실제 결함검출의 가능성도 확인할 수 있었다.

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A Study on the In-process Measurement of Metallic Surface roughness in Cylindrical Grinding by Diode Laser (원통연삭가공시 반도체 레이저 빔을 이용한 금속표면거칠기의 인프로세스 측정)

  • 김희남
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.03a
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    • pp.1-8
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    • 1995
  • This paper proposed a simple method for measuring surface roughness of ground surface. utilizing non-contact in-process measuring system using the diode laser. The measurement system is consisted of a laser unit with a diode laser and a cylindrical lens a detecting unit with polygon mirror and CCD array sensor. and a signal processing unit with a computer and device. During operation, this measuring system can provide information on surface roughness in the measuring distance with a single sampling and simultanilusly monitor the state of the grind wheel. The experimental results, showed that the increase of the feed rate and the dressing speed an caused increase in the surface roughness and when the surface roughness is 4Rmax-10Rmax, the cutting speed is 1653m/min-1665m/min. the feed rate is 0.2m/min-0.9m/min, the dressing speed is 0.2mm/rev-0.4mm/rev, the stylus method and the in-process method can be obtained the same results. thus under limited working conditions. using the proposed system. the surface roughness of the ground surface during cylindrical grinding can be obtained through the in-process measurement method using the diode laser.

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A Study on the In-Process Measurement of Metallic Surface Roughness in Cylindrical Grinding by Diode Laser (원통연삭가공시 반도체 레이저 빔을 이용한 금속표면거칠기의 인프로세스 측정)

  • 김희남;이주상
    • Journal of the Korean Society of Safety
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    • v.10 no.3
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    • pp.30-41
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    • 1995
  • This paper proposed a simple method for measuring surface roughness of ground surface. Utilizing non-contact in-process measuring system using the diode laser. The measurement system is consisted of a laser unit with a diode laser and a cylindrical lens, a detecting unit with polygon mirror and CCD array sensor, and a signal processing unit with a computer and device. During operation, this measuring system can provide information on surface roughness in the measuring distance with a single sampling and simultaniously monitor the state of the grind wheel. The experimental results, showed that the Increase of the feed rate and the dressing speed an caused increase in the surface roughness and when the surface roughness is 4Rmax-10Rmax, the cutting speed is 1653m/min-1665m/min, the table speed is 0.2n1/min -0.9m/min, the dressing speed is 0.2mm/rev~0.4mm/rev, the stylus method and the in-process method can be obtained the same results. Thus, under limited working conditions, using the proposed system, the surface roughness of the ground surface during cylindrical grinding can be obtained through the in-process measurement method using the diode laser.

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Design Strategies of a Shaver for Men based on Consumers' Sensitive Images of Preference (소비자 선호 감성이미지 기반 남성용면도기 디자인 전략)

  • Lee, Yu-Ri;Yang, Jong-Youl
    • Science of Emotion and Sensibility
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    • v.10 no.3
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    • pp.393-402
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    • 2007
  • The purpose of this study is to provide the design direction based on consumer sensitivity through the structure between product design preferences - sensitivity image - design elements. For the purpose, we selected men's shaver products for this study subject and collected 164 shavers' pictures released between 2001-2007 years. Then, we carried out a pilot test for collection of sensitivity images about shavers, made a survey using semantic differential method and analyzed the survey. According the result, consumers preferred the sensitivity images "luxury, attractive, stable", design elements satisfied the preference images were "form of body is not a circular arcs or a polygon, material is steel, button is push style, and a color of body is not brown." This study can provide a base of the causal relationship between design preferences - sensitivity image - design elements and a design process to predict consumer sensitivity-oriented design.

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Study on the Relationship Between Emission Signals and Weld Defect for In-Process Monitoring in CO2 Laser Welding of Zn-Coated Steel (아연코팅 강판의 CO2 레이저용접시 인프로세스 모니터링을 위한 측정신호와 용접결함과의 관련성 연구)

  • Kim, Jong-Do;Lee, Chang-Je
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1507-1512
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    • 2010
  • In this study, the plasma induced by $CO_2$ laser lap welding of 6t Zn coated steel used for ship building was measured using photodiodes and a microphone. Then, the welding phenomenon with gap clearance of lap joint was compared with RMS-treated signal. Thus, we found that intensity of the RMS-treated signal increased with Zn vaporization; further, the presence of defects results in rapid variations with the RMS value as a function of lap-joint parameters. Besides, the FFT value of the raw signal with variations of changing welding parameters was calculated, and then the calculated FFT frequency value was set as the bandwidth of digital filter for a more accurate in-process monitoring. The RMS values were acquired by filtering the raw signal. By matching the weld beads and the calculated RMS values, we confirmed that there is a strong relationship between the signals and the defects.

Design of Quality Evaluation Criteria for Component Software (컴포넌트 소프트웨어 품질 평가 모듈 설계)

  • Yoo Ji-Hyun;Lee Byongl-Gul
    • Journal of Internet Computing and Services
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    • v.4 no.1
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    • pp.39-52
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    • 2003
  • As software is developed for many applications and software defects have caused serious problem sin those applications, the concern of software quality evaluation increases rapidly. Although there has been many efforts for establishing standards for software evaluation, such as ISO/IEC 9126, they provide only a framework for defining quality characteristics and evaluation process. They, however, do not provide practical guidances for deriving resonable weight value criteria for software evaluation. This paper presents a method to draw quantitative weight values from evaluator's subjective data in the process of software evaluation as observing the ISO/IEC 9126 standard. To eliminate the evaluators' subjectiveness and the uncertainty of weight value during evaluation, the Dempster-Shafer (D-S) theory is adopted and utilized. In this paper, the D-S theory is supplemented with an improved merge rule to reduce the bias of weight value when they are merged with other evaluator's weight value. The proposed merge rule has been tested and proved with actual evaluation data.

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